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Air Chicago (Standard/XW/XL/XXL)

Table of Contents

TABLE OF CONTENTS

MANUAL

Updates

Chapter 1 - Introduction

Chapter 2 - Installation

Chapter 3 - Operating Guidelines

Chapter 4 - Preventive Maintenance

Chapter 5 - Operating Principles

Chapter 6 - Troubleshooting

Chapter 7 - Repair

CHI PANEL BULLETIN

PICTURE PARTS LIST

SCHEMATIC PARTS LIST

APPENDIX

Floor Plans

Technical Speciﬁcations

Torque Speciﬁcations

INDEX

Содержание Air Chicago Standard

Страница 1: ...AIR CHICAGO STANDARD XW XL XXL Towel Folder INSTRUCTION MANUAL...

Страница 2: ...Chicago Dryer Company Instruction Manual 3019 105b CHICAGO DRYER COMPANY 2200 N Pulaski Chicago Illinois USA 60639 3737 Telephone 773 235 4430 Fax 773 235 4439 www chidry com...

Страница 3: ...duction Chapter 2 Installation Chapter 3 Operating Guidelines Chapter 4 Preventive Maintenance Chapter 5 Operating Principles Chapter 6 Troubleshooting Chapter 7 Repair CHI PANEL BULLETIN PICTURE PART...

Страница 4: ...Standard XW XL XXL ii CHAPTER 1 INTRODUCTION 1 1 Warranty 1 2 1 2 Scope of Manual 1 2 1 3 Safety 1 3 Safe Work Habits 1 3 Safety Features 1 4 1 4 Equipment Description 1 6 Models and Model Designatio...

Страница 5: ...mpressed Air Supply Connection 2 6 Electrical Connection 2 7 Final Protective Wrapper Removal 2 9 2 3 Pre Operational Checkout 2 10 Security of Hardware 2 10 Compressed Air Supply Checkout 2 11 Ribbon...

Страница 6: ...STOP Buttons 3 2 Air Permeable Barriers Safety Guards 3 2 Safety Interlock Switches 3 3 Safety Labels 3 3 3 2 Operating Controls 3 4 CHI Panel 3 6 3 3 Daily Operating Procedures 3 7 Start Up 3 7 Hand...

Страница 7: ...5 Inspect Air Filter Drain 4 5 Check Air Pressure Settings 4 6 Check and Grease Stacker Door Bearings 4 7 Lubricate Stacker Door Linkages 4 8 Check Belt and Ribbon Condition and Tension 4 8 4 3 Monthl...

Страница 8: ...Air Reservoir 5 10 Air Valves Air Valve Solenoids 5 11 Air Cylinder 5 11 Air Manifolds Air Bars Air Jets 5 11 Pneumatic Clutch Brake 5 11 5 3 Mechanical System 5 12 Main Drive System 5 12 Primary Fol...

Страница 9: ...2 6 1 CHI Diagnostic Message Index 6 6 6 2 LED Diagnostics 6 8 6 3 Electrical 6 10 6 4 Mechanical 6 13 6 5 Primary Folding 6 14 6 6 First Crossfold 6 17 6 7 Second Crossfold 6 19 6 8 Stacker 6 20 6 9...

Страница 10: ...ent 7 12 Tracking Tape Overview 7 14 White Tracking Tape Replacement 7 15 Grey Tracking Tape Replacement 7 16 Riveted Tracking Tape Replacement 7 17 7 5 Chains and Belts 7 19 Main Drive Chain Tension...

Страница 11: ...Fold Ski Position Detect Proximity Sensor Replacement 7 35 Stacker Proximity Sensor Adjustment 7 36 Stacker Proximity Sensor Replacement 7 38 Primary Fold Skis Limit Switch Adjustment 7 39 7 8 Compres...

Страница 12: ...Daily Operating Procedures 3 4 Operating Techniques NOTE It is extremely important that daily operation of the unit be properly supervised at all times All operating and maintenance personnel must rea...

Страница 13: ...rocedures section Electrical Connection procedure Safety STOP Buttons Pressing any of the three red safety STOP buttons Figure 3 3 A immediately stops all rotating parts Twist to release reset a press...

Страница 14: ...s around the unit to keep operators and maintenance personnel alert in particular areas Figure 3 5 WARNING labels alert personnel that personal injury may result from not following recommended procedu...

Страница 15: ...utton G Safety STOP button H Pacing Light Option I JAM ALARM A Sounds to indicate jams in the unit It also alerts operators to check the CHI Panel display for diagnostic messages START button B Initia...

Страница 16: ...t JOG REVERSE button G MovestheribbonsoftheAirChicagobackward This should only be used brie y to clear a jam WARNING Never put hands into the machine while the power is on This is dangerous and unnece...

Страница 17: ...l Display in order to change settings The and buttons F and G are used to increase and decrease the various fold system settings The button is also used to reset the item counter The ENTER button H co...

Страница 18: ...in the switch lights and the CHI Panel begins its start up diagnostics Then the primary fold ribbons begin moving 1 2 3 4 5 Perform a safety check Press a red safety STOP button All moving parts shou...

Страница 19: ...cked out easily Turn power OFF at the main disconnect switch WARNING Never reach into the machine while it is running Serious injury could result Remove the jammed material by hand NOTE Frequent jammi...

Страница 20: ...kis 1 3 1 3 1 3 1st Air Blast 2nd Air Blast TOWEL Primary Fold Skis Figure 3 9 Position the towel so that it is centered on the edge of the left primary fold ski for a half primary fold Towel Primary...

Страница 21: ...half of the machine French fold items should be fed directly up the center of the unit 1 2 3 Manual Operation The programs preset with the SIZE SELECT buttons can be overridden to accommodate special...

Страница 22: ...error and where it occurred Programming Adjustment Testing The folder s operations are centrally operated through the CHI Chicago High Intelligence control panel The CHI Panel makes it easy to operate...

Страница 23: ...in the folder remain in memory and will be folded and counted when the folder resumes operation To resume operation press START 1 2 3 4 3 4 Operating Techniques Many factors are involved in producing...

Страница 24: ...perates most ef ciently when processing one type of item at a time Divide the goods into their categories by type Up to sixteen 16 programs may be entered For each category program one of the four SIZ...

Страница 25: ...on the edge of a primary fold ski By following posted standards all operators will use the best techniques for maximum productivity Work Habits Once the supervisor has established the proper standards...

Страница 26: ...re 3 8 Half primary folds are obtained by feeding the item on the left side of the Air Chicago Position the towel so that it is centered on the outside edge of the left primary fold ski as in Figure 3...

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Страница 33: ...125 Conveyor Drive 2 HP kW 1 6 0 125 Electrical Frequency All Models 50 60 Hz Total Amps 6 0 5 5 3 0 2 7 2 2 Three Phase Voltage 208 230 380 460 575 Total Amps 17 0 8 5 Single Phase Voltage 115 230 C...

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Страница 35: ...ZE SAE 2 SAE 5 SAE 8 Cap Screws Brass Type 303 1 4 20 6 11 12 13 5 5 1 4 28 7 13 15 16 6 7 5 16 18 13 21 25 27 8 9 5 16 24 14 23 30 33 9 10 3 8 16 23 38 50 52 15 17 3 8 24 26 40 60 60 16 18 7 16 14 37...

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Страница 37: ...stic Message Index Troubleshooting 6 6 Function Checkout Installation 2 14 Operation C 3 Automatic Program Operation 3 10 C 4 Controls and Indicators C 3 Counters C 5 Jam Detection C 6 Manual Operatio...

Страница 38: ...Troubleshooting 6 24 Controls Operating See Operating Controls Controls and Indicators CHI Panel 3 6 C 3 Control System Electrical 5 6 CHI Panel 5 6 Communications and the Boards 5 6 Electrical Panel...

Страница 39: ...leshooting 6 17 Flatwork Condition General Operating Techniques 3 13 Folding Accuracy 3 9 Fold System Fold Operation 3 8 Automatic Operation 3 10 Counters 3 11 Folding Accuracy 3 9 Manual Operation 3...

Страница 40: ...ral Operating Tech niques 3 14 O Operating Controls 3 4 CHI Panel 3 6 C 3 Operating Techniques 3 12 Processing Standards 3 13 Work Habits 3 14 Operation CHI Panel C 3 Automatic Program C 4 Controls an...

Страница 41: ...i Position Detect 7 34 Stacker 7 36 Replacement Primary Fold Ski Position Detect 7 35 Stacker 7 38 R Repair Parts Availability 7 3 Safety Considerations 7 2 Return Conveyor Drive System 5 13 Ribbon Te...

Страница 42: ...9 Shut Down 3 12 Pause Operation 3 12 Site and Utility Requirements 2 2 Sort Into Categories Work Habits 3 14 Stacker Adjustment CHI Panel C 14 Door Air Cylinder Air Flow Adjustment 7 43 Bearings Chec...

Страница 43: ...chanical 6 13 Primary Folding 6 14 Second Crossfold 6 19 Sensor Function 6 22 Stacker 6 20 Symptoms 6 2 U Uncrating and Positioning 2 5 W Warranty 1 2 Watch and Listen for Anything Abnormal 4 2 Weekly...

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