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Air Chicago (Standard/XW/XL/XXL) 

Operating Guidelines

3-7

3.3  Daily Operating 

Procedures

In the daily operation of the unit, it is desirable 

to  follow  consistent  operational  procedures. 

By training operators to follow the same set of 

guidelines for daily procedures, operator safety 

and efficiency are maximized.

Daily routines include:

Start-Up
Handling Jams and Misfeeds Safely
Fold Operation
Shut Down

Start-Up

The following steps are suggested for starting 

the Air Chicago at the beginning of each day:

Perform all daily preventive maintenance 

and  cleaning  procedures.  For  more  in-

formation,  refer  to  the 

PREVENTIVE 

MAINTENANCE

  chapter, 

Daily  PM

 

section.

Have flatwork sorted and ready to pro-

cess.

Turn  power  ON  at  the  main  electrical 

disconnect switch to the unit.

Turn  ON  the  compressed  air  supply  to 

the unit.

Press the green START button. The indica-

tor lamp in the switch lights and the CHI 

Panel begins its start-up diagnostics. Then, 

the primary fold ribbons begin moving.




1.

2.

3.

4.

5.

Perform a safety check:

Press  a  red  safety  STOP  button. All 

moving parts should stop and an error 

message  should  display  in  the  CHI 

Panel.

Reset the red safety STOP button by 

twisting it clockwise.

Restart the unit.

Test  the  other  two  red  safety  STOP 

buttons in the same manner.

Restart the unit.

Raise  one  section  of  the  air  perme-

able barrier (wire guard). All moving 

parts should stop and an error message 

should display in the CHI Panel.

Restart the unit and test the other sec-

tion of the air permeable barrier (wire 

guard).

Restart the unit and let it run. The CHI 

Panel completes its diagnostics and initial 

display.

The CHI Panel then displays:

A1 

   HAND TOWEL

 

 

00000

The machine is now ready for operation.

Press the desired SIZE SELECT button.

Throughout the day, monitor the condition 

of the flatwork and check the condition of 

each piece.

CAUTION 

Do not process towels or 

other items with frayed 

edges and/or loose threads.

6.

7.

8.

9.

10.

11.

Содержание Air Chicago Standard

Страница 1: ...AIR CHICAGO STANDARD XW XL XXL Towel Folder INSTRUCTION MANUAL...

Страница 2: ...Chicago Dryer Company Instruction Manual 3019 105b CHICAGO DRYER COMPANY 2200 N Pulaski Chicago Illinois USA 60639 3737 Telephone 773 235 4430 Fax 773 235 4439 www chidry com...

Страница 3: ...duction Chapter 2 Installation Chapter 3 Operating Guidelines Chapter 4 Preventive Maintenance Chapter 5 Operating Principles Chapter 6 Troubleshooting Chapter 7 Repair CHI PANEL BULLETIN PICTURE PART...

Страница 4: ...Standard XW XL XXL ii CHAPTER 1 INTRODUCTION 1 1 Warranty 1 2 1 2 Scope of Manual 1 2 1 3 Safety 1 3 Safe Work Habits 1 3 Safety Features 1 4 1 4 Equipment Description 1 6 Models and Model Designatio...

Страница 5: ...mpressed Air Supply Connection 2 6 Electrical Connection 2 7 Final Protective Wrapper Removal 2 9 2 3 Pre Operational Checkout 2 10 Security of Hardware 2 10 Compressed Air Supply Checkout 2 11 Ribbon...

Страница 6: ...STOP Buttons 3 2 Air Permeable Barriers Safety Guards 3 2 Safety Interlock Switches 3 3 Safety Labels 3 3 3 2 Operating Controls 3 4 CHI Panel 3 6 3 3 Daily Operating Procedures 3 7 Start Up 3 7 Hand...

Страница 7: ...5 Inspect Air Filter Drain 4 5 Check Air Pressure Settings 4 6 Check and Grease Stacker Door Bearings 4 7 Lubricate Stacker Door Linkages 4 8 Check Belt and Ribbon Condition and Tension 4 8 4 3 Monthl...

Страница 8: ...Air Reservoir 5 10 Air Valves Air Valve Solenoids 5 11 Air Cylinder 5 11 Air Manifolds Air Bars Air Jets 5 11 Pneumatic Clutch Brake 5 11 5 3 Mechanical System 5 12 Main Drive System 5 12 Primary Fol...

Страница 9: ...2 6 1 CHI Diagnostic Message Index 6 6 6 2 LED Diagnostics 6 8 6 3 Electrical 6 10 6 4 Mechanical 6 13 6 5 Primary Folding 6 14 6 6 First Crossfold 6 17 6 7 Second Crossfold 6 19 6 8 Stacker 6 20 6 9...

Страница 10: ...ent 7 12 Tracking Tape Overview 7 14 White Tracking Tape Replacement 7 15 Grey Tracking Tape Replacement 7 16 Riveted Tracking Tape Replacement 7 17 7 5 Chains and Belts 7 19 Main Drive Chain Tension...

Страница 11: ...Fold Ski Position Detect Proximity Sensor Replacement 7 35 Stacker Proximity Sensor Adjustment 7 36 Stacker Proximity Sensor Replacement 7 38 Primary Fold Skis Limit Switch Adjustment 7 39 7 8 Compres...

Страница 12: ...Daily Operating Procedures 3 4 Operating Techniques NOTE It is extremely important that daily operation of the unit be properly supervised at all times All operating and maintenance personnel must rea...

Страница 13: ...rocedures section Electrical Connection procedure Safety STOP Buttons Pressing any of the three red safety STOP buttons Figure 3 3 A immediately stops all rotating parts Twist to release reset a press...

Страница 14: ...s around the unit to keep operators and maintenance personnel alert in particular areas Figure 3 5 WARNING labels alert personnel that personal injury may result from not following recommended procedu...

Страница 15: ...utton G Safety STOP button H Pacing Light Option I JAM ALARM A Sounds to indicate jams in the unit It also alerts operators to check the CHI Panel display for diagnostic messages START button B Initia...

Страница 16: ...t JOG REVERSE button G MovestheribbonsoftheAirChicagobackward This should only be used brie y to clear a jam WARNING Never put hands into the machine while the power is on This is dangerous and unnece...

Страница 17: ...l Display in order to change settings The and buttons F and G are used to increase and decrease the various fold system settings The button is also used to reset the item counter The ENTER button H co...

Страница 18: ...in the switch lights and the CHI Panel begins its start up diagnostics Then the primary fold ribbons begin moving 1 2 3 4 5 Perform a safety check Press a red safety STOP button All moving parts shou...

Страница 19: ...cked out easily Turn power OFF at the main disconnect switch WARNING Never reach into the machine while it is running Serious injury could result Remove the jammed material by hand NOTE Frequent jammi...

Страница 20: ...kis 1 3 1 3 1 3 1st Air Blast 2nd Air Blast TOWEL Primary Fold Skis Figure 3 9 Position the towel so that it is centered on the edge of the left primary fold ski for a half primary fold Towel Primary...

Страница 21: ...half of the machine French fold items should be fed directly up the center of the unit 1 2 3 Manual Operation The programs preset with the SIZE SELECT buttons can be overridden to accommodate special...

Страница 22: ...error and where it occurred Programming Adjustment Testing The folder s operations are centrally operated through the CHI Chicago High Intelligence control panel The CHI Panel makes it easy to operate...

Страница 23: ...in the folder remain in memory and will be folded and counted when the folder resumes operation To resume operation press START 1 2 3 4 3 4 Operating Techniques Many factors are involved in producing...

Страница 24: ...perates most ef ciently when processing one type of item at a time Divide the goods into their categories by type Up to sixteen 16 programs may be entered For each category program one of the four SIZ...

Страница 25: ...on the edge of a primary fold ski By following posted standards all operators will use the best techniques for maximum productivity Work Habits Once the supervisor has established the proper standards...

Страница 26: ...re 3 8 Half primary folds are obtained by feeding the item on the left side of the Air Chicago Position the towel so that it is centered on the outside edge of the left primary fold ski as in Figure 3...

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Страница 33: ...125 Conveyor Drive 2 HP kW 1 6 0 125 Electrical Frequency All Models 50 60 Hz Total Amps 6 0 5 5 3 0 2 7 2 2 Three Phase Voltage 208 230 380 460 575 Total Amps 17 0 8 5 Single Phase Voltage 115 230 C...

Страница 34: ......

Страница 35: ...ZE SAE 2 SAE 5 SAE 8 Cap Screws Brass Type 303 1 4 20 6 11 12 13 5 5 1 4 28 7 13 15 16 6 7 5 16 18 13 21 25 27 8 9 5 16 24 14 23 30 33 9 10 3 8 16 23 38 50 52 15 17 3 8 24 26 40 60 60 16 18 7 16 14 37...

Страница 36: ......

Страница 37: ...stic Message Index Troubleshooting 6 6 Function Checkout Installation 2 14 Operation C 3 Automatic Program Operation 3 10 C 4 Controls and Indicators C 3 Counters C 5 Jam Detection C 6 Manual Operatio...

Страница 38: ...Troubleshooting 6 24 Controls Operating See Operating Controls Controls and Indicators CHI Panel 3 6 C 3 Control System Electrical 5 6 CHI Panel 5 6 Communications and the Boards 5 6 Electrical Panel...

Страница 39: ...leshooting 6 17 Flatwork Condition General Operating Techniques 3 13 Folding Accuracy 3 9 Fold System Fold Operation 3 8 Automatic Operation 3 10 Counters 3 11 Folding Accuracy 3 9 Manual Operation 3...

Страница 40: ...ral Operating Tech niques 3 14 O Operating Controls 3 4 CHI Panel 3 6 C 3 Operating Techniques 3 12 Processing Standards 3 13 Work Habits 3 14 Operation CHI Panel C 3 Automatic Program C 4 Controls an...

Страница 41: ...i Position Detect 7 34 Stacker 7 36 Replacement Primary Fold Ski Position Detect 7 35 Stacker 7 38 R Repair Parts Availability 7 3 Safety Considerations 7 2 Return Conveyor Drive System 5 13 Ribbon Te...

Страница 42: ...9 Shut Down 3 12 Pause Operation 3 12 Site and Utility Requirements 2 2 Sort Into Categories Work Habits 3 14 Stacker Adjustment CHI Panel C 14 Door Air Cylinder Air Flow Adjustment 7 43 Bearings Chec...

Страница 43: ...chanical 6 13 Primary Folding 6 14 Second Crossfold 6 19 Sensor Function 6 22 Stacker 6 20 Symptoms 6 2 U Uncrating and Positioning 2 5 W Warranty 1 2 Watch and Listen for Anything Abnormal 4 2 Weekly...

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