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L/S

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cod: ed. 09-2021

EXTRAORDINARY MAINTENANCE

COMPRESSOR AC200 AND AC300

EXTRAORDINARY MAINTENANCE 

TO BE CARRIED OUT BY A TRAINED AUTHORIZED TECHNICIAN, USING ORIGINAL SPARE PARTS

The frequency of checks is linked to the load of 

work at the surgery. For surgeries working eight 

hours a day, five days a week, a visit every twelve 

months will suffice, provided the machines are also 

monitored by staff trained for routine maintenance. 

Technicians in charge of special maintenance 

operations must use only original spare parts, 

they must not alter the machines or their operation 

and must not modify the safety devices. Most 

importantly, they must not perform welds on the 

compressor tank.  Before intervening, refer to the 

instruction manual, exploded drawings and wiring 

diagrams. 

Before you get close to the compressor 

remove power, if the main disconnection switch is 

far from the compressor and cannot be visually 

monitored, place a padlock on the switch.

Make sure that with each charge the compressor 

reaches the maximum pressure value, the 

charging time is approximately 45/55 seconds 

while regeneration and cooling time is a third of the 

charging time. Check electrical absorption. 

Every 

time the compressor stops, a small amount of dry 

air is counter flowed to dry the silica gel, if this is 

not the case check or replace the solenoid valve 

(13). When the compressor has difficulty reaching 

steady state, check power voltage and condenser 

capacity. Every six months check the absorptions 

with clamp-on ammeter.

Check for leaks in the machine, in the pipework 

and in the chairs. Check suction of each cylinder 

(6 or 8 bar); the air drawn must not be less than 

6000 N l/h. Replace any burned out bulbs in the 

switchboard, replace any relays and contactors 

that form sparks or that have worn out contacts. Do 

not alter operation and electrical and mechanical 

protections. Changes in operating noise may be 

a sign of malfunction and danger of breaking; it 

is therefore a good idea to replace noisy heads. 

Check the temperature in the plant room, with a 

temperature above 35 °C the air-drying system will 

not operate correctly. Check that there is no water 

in the tank or units. Check that routine maintenance 

is performed correctly, otherwise we recommend 

that you take responsibility for maintenance, with 

the approval of the professional or of the owners. 

Replacement of Hepa H14 filter. The Hepa H14 filter 

is always delivered with an instruction sheet for 

filter assembly and maintenance. In an environment 

with clean air it is sufficient to clean the filters (A) 

every 12 months. Before servicing the (L/S) filter 

in addition to removing the current, it is necessary 

to close the tap that connects the compressor 

and drain out the air from the tank by opening the 

tap (8). The Hepa H14 filter cannot be placed in an 

autoclave. Spare cartridges are available; follow 

the instructions (included in the filter).

If you need a more detailed description, we invite 

you to refer to the operation manual of compressor 

AC200 and AC300. You can find it on our website 

www.cattani.it in various languages.

Содержание BLOK-JET SILENT 1 AC200

Страница 1: ...WE LOVE WHAT WE DO english BLOK JET SILENT Instruction Manual...

Страница 2: ...2...

Страница 3: ...ntenance compressor AC200 and AC300 15 Extraordinary maintenance compressor AC200 and AC300 16 Routine maintenance Micro Smart and Turbo Smart 17 Extraordinary maintenance Micro Smart and Turbo Smart...

Страница 4: ...power 1 12 kW 1 2 kW Maximum air flow 900 l min Max vacuum with continuous operation 210 mbar Rotation speed 60 Hz 120 Hz at 50 Hz 1400 rpm at 60 Hz 1600 rpm Air tank 30 litres Air output with supply...

Страница 5: ...1700 l min Max vacuum with continuous operation 210 mbar Rotation speed 70 Hz 110 Hz at 50 Hz 1400 rpm at 60 Hz 1600 rpm Air tank 45 litres Air output with supply at 5 bar 238 N l min Maximum pressur...

Страница 6: ...mains IEC 417 5008 Closed disconnection from power supply mains IEC 417 5007 Alternating current IEC 417 5032 3N Three phase alternating current with neutral IEC 335 1 Earth operation IEC 417 5019 PE...

Страница 7: ...operation and maintenance of your Block Jet Silent Updated manuals are available from our website www cattani it We recommend you refer to these especially for the latest safety updates This device is...

Страница 8: ...ed in a clean area away from heat sources humidity and dust Temperature in the plant room must be between 5 C and 35 C Ifventilationorairconditioningisneededintheplant room the ventilation or air cond...

Страница 9: ...et Silent 1 is complete with an AC200 compressor and a Micro Smart suction unit optional amalgam separator available Blok jet silent 1 is designed to service two chairs simultaneously Blok Jet Silent...

Страница 10: ...ilent is installed on a lower level than the surgeries the suction piping must go down to the level of the suction unit with a couple of metres of piping laid horizontally on the same level before con...

Страница 11: ...with a ventilation system with exhaustion and an inlet for air supply in order to guarantee a flow that will maintain room temperature in the range 5 C to 35 C Install the Blok Jet Silent in a clean...

Страница 12: ...surgeries the suction piping must go down to the level of the suction unit with a couple of metres of piping laid horizontally on the same level before connecting with the suction unit This will remov...

Страница 13: ...ommend replacing the elastic band and piston at any time throughout the life of the compressor In the cylinder air is compressed and heated up to 100 120 C it is thus necessary to pass it through the...

Страница 14: ...tched off an adjustable timer will keep the suction unit on for 10 to 300 seconds OPERATION IL SEPARATORE DI AMALGAMA ISO Smart suction units can be supplied complete with our amalgam separator Idroci...

Страница 15: ...ciency of fans the compressor cannot operate for long times without adequate ventilation The tap 8 located under the air tank must be opened regularly if you find there is moisture you need to call a...

Страница 16: ...r capacity Every six months check the absorptions with clamp on ammeter Check for leaks in the machine in the pipework and in the chairs Check suction of each cylinder 6 or 8 bar the air drawn must no...

Страница 17: ...esent contact a technician Every night aspiration of Puli Jet Plus New disinfectant solution with antiscaling agent A using Pulse Cleaner B Remove power before you go near the suction unit Place the a...

Страница 18: ...sinfectant in manually tilt the machine repeatedly so that the liquid can reach all contaminated parts EXTRAORDINARY MAINTENANCE MICRO SMART AND TURBO SMART RECOMMENDED CHECKS EVERY 12 MONTHS Check ma...

Страница 19: ...time a part that affects seal is disassembled Replace motor bearings and vibration dampeners If ordinary maintenance is inadequate or unsuitable products are used instruct personnel and inform the pe...

Страница 20: ...will appear CONTROL MENU A2 This menu shows number of times the machine was switched on total switched on hours number of suction unit activations actual hours of suction unit use operation hours in r...

Страница 21: ...h 00000 Hours operation in relation to frequency Fan Cycles 00000 Number of activations of control unit cooling fan DRIVE STATUS This menu can be accessed without a Password here you can read informat...

Страница 22: ...rs menu is 0000123000 The password for the System Parameters Setup menu is 0000456000 KEYING IN AND ENTERING PASSWORD In the CATTANI S p A menu press the arrow then the arrow the display will show the...

Страница 23: ...peat the same procedure to enter the password 0000456000 and access the changes of the System Parameters Setup INVERTER STATUS MENU This menu is visible without entering a password Its function is to...

Страница 24: ...trifugal separator current System temperature Maximum temperature detected can be reset with code 19404 in menu drive commands Maximum detected temperature Power bus voltage Maximum bus voltage record...

Страница 25: ...t Vacuum level Shows maximum vacuum level entered Press Enter to change use up down arrows Enter desired value Press Enter to confirm change I I Language You can select Italian 0 English 1 French 2 Sp...

Страница 26: ...e the cursor use the arrows to enter the desired value Press Enter to confirm change All the parameters can be adjusted Minimum vacuum level only Micro Smart and Micro Smart Cube Maximum blower freque...

Страница 27: ...vacuum level only Micro Smart and Micro Smart Cube Maximum blower frequency for surgery vacuum level only for Micro Smart and Micro Smart Cube Blower current limit for surgery vacuum level only Micro...

Страница 28: ...28 cod ed 09 2021 Options used Enables or disables reading of amalgam sensor 0 without amalgam separator 1 with amalgam separator Commands to inverter Reserved for factory settings...

Страница 29: ...dels Notes Turbo Smart produced from October 2015 from serial Number WP5xxxxx new keypad with external display removable Micro Smart produced from October 2015 from serial Number WM3xxxxx CONFIGURATIO...

Страница 30: ...is complete it will show all available Wi Fi networks close to the device Select a network using the UP DOWN arrows then confirm I A couple of seconds after you have selected a network the display wi...

Страница 31: ...use the arrows to scroll to WI FI Menu M5 Now the Wi Fi menu shows in S0 the non changeable IP address dynamic IP In the Wi Fi menu to control the selected network n SSID M5 S1 In Menu M5 S2 you can...

Страница 32: ...1 Check that M5 S5 is set to 2 Check that DHCP is set to 1 Now press the left arrow and then EXC to back to Main menu A1 where you can see Wi Fi ON When communication with a PC is on the display will...

Страница 33: ...ceeded Check mains voltage max 260V S08 40 Centrifuge short circuit Remove short circuit S09 41 Short circuit of card in centrifuge outlet Replace card S10 42 Instantaneous centrifuge current limit ex...

Страница 34: ...recommend you refer to these especially for the latest safety updates Smart systems and compressors are AEE equipment thus subject to WEEE Waste Electrical and Electronic Equipment Directive regulati...

Страница 35: ...rer When you need to dispose of this equipment you must contact the manufacturer and follow the system that the manufacturer has adopted to enable separate collection of the equipment after its useful...

Страница 36: ...36 cod ed 09 2021 COMPRESSOR UNIT Fig A WIRING DIAGRAMS BLOK JET SILENT 1...

Страница 37: ...37 cod ed 09 2021 EN G LISH MICRO SMART UNIT...

Страница 38: ...38 cod ed 09 2021 AUX...

Страница 39: ...39 cod ed 09 2021 EN G LISH LAYOUT...

Страница 40: ...40 cod ed 09 2021 TERMINAL STRIP...

Страница 41: ...41 cod ed 09 2021 EN G LISH TERMINAL STRIP...

Страница 42: ...42 cod ed 09 2021 COMPRESSOR UNIT Fig B WIRING DIAGRAMS BLOK JET SILENT 2...

Страница 43: ...43 cod ed 09 2021 EN G LISH TURBO SMART UNIT...

Страница 44: ...44 cod ed 09 2021 AUX...

Страница 45: ...45 cod ed 09 2021 EN G LISH LAYOUT...

Страница 46: ...46 cod ed 09 2021 TERMINAL STRIP...

Страница 47: ...47 cod ed 09 2021 EN G LISH TERMINAL STRIP...

Страница 48: ...arch this enables us to apply the latest technology to all of our products and solutions We enhance performance electronic and information technology enable us to enhance the performance and reliabili...

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