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Carlin part number MNEZ123 Rev. 01/12/10

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Model EZ-1/2/3 oil burners — Instruction manual

3.  Prepare burner 

(continued)

4.  Replace the retention ring assembly by slipping one of the riveted arms 

through the gap between the electrode tips. Align this arm straight up, 
with the ring clamp firmly against the nozzle adapter shoulder. Then 
tighten the clamping screw.

5.  Check the electrode settings. Position the electrodes as shown in Fig-

ure 7. These settings are critical in ensuring a reliable ignition. Once 
the electrodes are set, check all clamps to be sure they are securely 
tightened.

Carefully support the nozzle adapter when 

Figure 8 

removing or installing nozzle

Install head positioning bar

The burner is supplied with up to seven calibrated bars that properly 

1. 

position the head in the air tube. See the table below for head position-

ing bars available.
The head positioning bars are stamped with a nozzle size range. Use a 

2. 

positioning bar with the range that includes the nozzle size installed.
See Figure 9. Remove the existing bar (if installed) and replace with 

3. 

the correct one.
Store  any  remaining  bars  in  the  rear  of  the  burner  to  allow  future 

4. 

change, if needed.

Model

Range

Head positioning bars available

EZ-1 

EZ-1-HP

0.50 – 1.65 

GPH

7 options:

 

    0.50      /   0.60-0.65    /   0.75 

 

0.85-1.00  /    1.10-1.25   / 

 

1.10-1.25  /    1.35-1.50   /   1.65

EZ-2 

EZ-2-HP 

1.50 – 2.25 

GPH

4 options:

 

1.50    /    1.65-1.75     

 

2.00    /    2.25

EZ-3 

EZ-3-HP

2.00 – 2.50 

GPH

3 options:

 

2.00    /    2.25    /    2.50

Adjust air band (initial setting)

The burner pump pressure is factory set. The pump pressure is indi-

1. 

cated on a label affixed to the pump only if it is something other than 

100 psi. The air band divisions match the nozzle size regardless of the 

pump pressure setting. Loosen the lock screw and move the air band 

until the pointers line up with the setting indicated in the OEM Set-up 

Table or to a setting that matches the nozzle size (for a retrofit burner). 

See figure 10.

 NOTE:  For high altitude installations above 2,000 feet, increase the 

2. 

air supply setting 4% for each 1,000 feet above 2,000 feet above sea 

level. 

The burner is now adjusted to the approximate air band setting for the 

3. 

nozzle size indicated. When you check combustion with instruments 

during start-up or servicing, you may have to adjust the air band slightly 

to achieve the desired combustion readings. See “Adjust burner using 
test instruments,” page 22.

Installing head positioning bar

Figure 9 

Remove head bar 

retaining screw and 

disconnect oil line and 

knurled nut from nozzle 

line.

Install the head bar 

with the correct firing 

nozzle size range for the 

application.

Initial setting of air band

Figure 10 

Initially set air band so the 

pointer points at the burner 

nozzle size.

Содержание EZ-1

Страница 1: ...in severe personal injury death or substantial property damage Boiler model Burner model Primary control Ignitor Fuel unit Oil valve Motor Air tube welded flange Comb head Air band Carlin model Prepur...

Страница 2: ...ly stated otherwise this manual must be used only by a quali fied service technician Failure to comply with this or other requirements in this manual could result in severe personal injury death or su...

Страница 3: ...nd perform the training outlined below Train the user To properly operate the burner appliance per this manual and the appliance instructions see User s information To keep this manual at or near the...

Страница 4: ...age 4 for an initial nozzle selection for the application Specific applications may require testing more than one nozzle to obtain both clean combustion and a good match of flame shape to the combusti...

Страница 5: ...PH Flame length needed 1 50 1 65 to 1 75 2 00 2 25 2 00 2 25 2 50 Nozzle rating GPH Nozzle rating GPH 1 50 1 65 1 75 2 00 2 25 2 00 2 25 2 50 Delavan Hollow 60 A Delavan Hollow 60 A Medium Solid 60 B...

Страница 6: ...t or 50 cubic feet per MBH of all appliances in the room Example For each 1 GPH oil input the room must have 7 000 cubic feet 875 square feet with an 8 foot ceiling height Minimum combustion ventilati...

Страница 7: ...and any associated instructions in the Burner Cover or 97406 Air Intake System instructions Even if using an optional air intake system make sure the space provides enough ventilation to prevent over...

Страница 8: ...ashpit area or fill ashpit with sand up to 2 inches above the mud ring of a boiler firing through the door Install a lightweight refractory liner on the target wall as in Table 3 Figure C Make sure t...

Страница 9: ...ion chamber Universal adjustable flange burners 1 Verify the flange mounting slots line up with the appliance bolts See Figure 1 2 Slip the adjustable flange onto the air tube 3 Measure the distance f...

Страница 10: ...For pressur ized firing you must obtain a burner with a welded flange designed for use with the specific appliance Failure to comply could result in severe personal injury death or substantial proper...

Страница 11: ...ndition 9 Inspect the ignitor contact clips Clean or replace if necessary to ensure reliable contact with the electrodes Inserting removing combustion head assembly Figure 5 3 Prepare burner Install n...

Страница 12: ...GPH 7 options 0 50 0 60 0 65 0 75 0 85 1 00 1 10 1 25 1 10 1 25 1 35 1 50 1 65 EZ 2 EZ 2 HP 1 50 2 25 GPH 4 options 1 50 1 65 1 75 2 00 2 25 EZ 3 EZ 3 HP 2 00 2 50 GPH 3 options 2 00 2 25 2 50 Adjust...

Страница 13: ...oil system Operating with the plug in place on a one line system will damage the fuel unit and could lead to oil leakage and fire hazard If the fuel line or fuel supply is above burner never exceed 3...

Страница 14: ...n ventilation air openings and vent system Fuel supply line in good condition and sized designed correctly Oil tank has oil and oil line valves are open Wiring installed per burner appliance instructi...

Страница 15: ...h is properly fused for the load To start burner Do not start the burner if the combustion chamber contains oil or oil vapor 1 Turn service switch OFF 2 Perform inspections and checkouts on pages 14 a...

Страница 16: ...Carlin part number MNEZ123 Rev 01 12 10 15 Model EZ 1 2 3 oil burners Instruction manual...

Страница 17: ...nd the line switch is properly fused for the load To start burner Do not start the burner if the combustion chamber contains oil or oil vapor 1 Turn service switch OFF 2 Perform inspections and checko...

Страница 18: ...Carlin part number MNEZ123 Rev 01 12 10 17 Model EZ 1 2 3 oil burners Instruction manual...

Страница 19: ...ake sure the burner and appliance are correctly wired and the line switch is properly fused for the load To start burner Do not start the burner if the combustion chamber contains oil or oil vapor 1 T...

Страница 20: ...Carlin part number MNEZ123 Rev 01 12 10 19 Model EZ 1 2 3 oil burners Instruction manual...

Страница 21: ...voltage reading indicates incorrect wiring that must be corrected before attempting to operate the burner 5 Alarm terminals provide a 24 vac rated dry contact suitable for use with security fire alarm...

Страница 22: ...Carlin part number MNEZ123 Rev 01 12 10 21 Model EZ 1 2 3 oil burners Instruction manual...

Страница 23: ...e personal injury or death Use combustion test equipment to verify that the burner is properly set 5 up for your installation Appliances with positive pressure in the chamber may require a wider air o...

Страница 24: ...s found Verify burner appliance operation Check burner appliance controls operation Test operating and limit controls on appliance as specified in appliance instructions Check operation of the primary...

Страница 25: ...assembly 4 nominal approx 5 3 4 oal EZ 1 only 56804 25 Blower wheel 5 1 16d x 2w 77933 Nozzle line adaptor assembly 5 nominal approx 6 3 4 oal 56820 26 Primary control consult factory for other contro...

Страница 26: ...Carlin part number MNEZ123 Rev 01 12 10 25 Model EZ 1 2 3 oil burners Instruction manual 7 Repair parts continued...

Страница 27: ...replace a component or disassemble any part of the burner for service maintenance perform a complete operational test after reassembly to verify the burner operates correctly Failure to verify operat...

Страница 28: ...ro Burners that fall within the extended warranty period such defective parts should be returned freight prepaid to Carlin The repaired component or replacement part will be provided to the Customer f...

Страница 29: ...at all Never attempt to use gasoline as a fuel for this burner as it is more combustible and could result in a serious explosion Never attempt to burn refuse or use any fuel other than 1 or 2 heating...

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