Riello Gulliver BS1/M Installation, Use And Maintenance Instructions Download

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Installation, use and maintenance instructions

20096985 (2) - 06/2015

Forced draught gas burners

Progressive two-stage or modulating operation

CODE

MODEL

TYPE

20096670

BS1/M

915M

3762200 - 3762250

BS2/M

916M

3762300 - 3762350

BS3/M

917M

3762400 - 3762450

BS4/M

918M

Summary of Contents for Gulliver BS1/M

Page 1: ...nce instructions 20096985 2 06 2015 Forced draught gas burners Progressive two stage or modulating operation CODE MODEL TYPE 20096670 BS1 M 915M 3762200 3762250 BS2 M 916M 3762300 3762350 BS3 M 917M 3...

Page 2: ...Translation of the original instructions...

Page 3: ...n 15 5 2 Instructions to avoid burnout or bad combustion of the burner 15 5 3 Handling 15 5 4 Preliminary checks 15 5 4 1 Control of the supply 15 5 4 2 Control of burner characteristics 16 5 5 Operat...

Page 4: ...burner 27 7 Maintenance 28 7 1 Notes on safety for the maintenance 28 7 2 Maintenance programme 28 7 2 1 Maintenance frequency 28 7 2 2 Checking and cleaning 28 7 3 Opening the burner 29 8 Faults Poss...

Page 5: ...Electromagnetic Compatibility Such products are marked as follows The quality is guaranteed by a quality and management system certified in accordance with UNI EN ISO 9001 Manufacturer s Declaration...

Page 6: ...d in compliance with the requirements defined in the Legislative Decree of January 8th 2004 and July 17th 2009 Type of product Forced draught gas burner Model BS1 M BS2 M BS3 M BS4 M Regulation applie...

Page 7: ...ied out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wi...

Page 8: ...vent of damage to things or injury to people if such damage injury was due to any of the following causes incorrect installation start up use and maintenance of the burner improper incorrect or unreas...

Page 9: ...intenance Only those parts envisaged by the manufacturer can be replaced 3 2 Personnel training The user is the person body or company that has acquired the machine and intends to use it for the speci...

Page 10: ...3 M TC 1 230 50 3762300 3762350 GULLIVER BS4 M TC 1 230 50 3762400 3762450 Range Size Fuel Natural gas LPG Variations Electrical supply 1 230 50 1 220 60 B S 1 1 230 50 BASIC DESIGNATION EXTENDED DESI...

Page 11: ...915M 916M 917M 918M Thermal output 1 kW Mcal h 16 19 52 13 8 16 4 44 7 26 49 91 22 4 42 1 78 2 48 79 195 41 3 67 9 167 7 68 140 250 58 5 120 4 215 Natural gas Family 2 NCV 8 12 kWh Nm3 7000 10 340 kc...

Page 12: ...160 190 21 BS4 M 330 345 392 150 150 446 278 301 168 145 212 137 286 218 80 5 203 170 200 21 WARNING To ensure the burner works correctly the start up should always occur within the relative firing r...

Page 13: ...40 60 80 0 50 000 Fig 3 chamber mbar Thermal power Pressure in the combustion chamber mbar kW kcal h BS1 M BS2 M BS3 M A 20096850 20097924 Thermal power FIRING RATE BS2 M FIRING RATE BS3 M FIRING RAT...

Page 14: ...utton with lockout lamp 5 Servomotor unit 6 Combustion head adjustment screw 7 Air pressure switch 8 Air pressure test point in the combustion chamber to be connected to the gas valve unit 9 4 pole so...

Page 15: ...y as far as possi ble from the control box and the other cables When wiring the unit make sure the 230V AC mains voltage cables are run strictly separate from extra low voltage cables to avoid the ris...

Page 16: ...check that the 230V AC section of the servomotor is completely separated from the low voltage section The static torque is reduced when the electrical supply of the actuator is switched off The housin...

Page 17: ...is given in chapter Technical data on page 9 Observe the permissible ambient temperatures for storage and transport 20 70 C with max relative humidity 80 5 4 Preliminary checks 5 4 1 Control of the s...

Page 18: ...installation or maintenance work diffi cult WARNING The figure of the label Fig 6 is indicative Some of the data may be arranged in a different position R B L TIPO TYP TYPE II2ELL 3B P DE II2H3B P AT...

Page 19: ...screw 4 which was loose Check that the pressure test point 7 can actually measure the pressure in the chamber through the insulating gasket 3 If this signal is not secure inert the socket directly con...

Page 20: ...remove the head assembly it is necessary to make sure that the servomotor 7 Fig 11 is in a closed posi tion CAM II 0 disconnect the connections 3 and 5 unscrew the screws 4 and remove the servomotor...

Page 21: ...ure that the plate 3 Fig 13 is always inserted in the flattening of the electrode 1 Rest the probe insulator 4 against the air diffuser 2 Tab K WARNING Respect the positions shown in Tab K Model A mm...

Page 22: ...pipes that were previously cut The pipe that connects the valve socket PF to the boiler socket A should be positioned so that any condensation is drained into the combustion chamber and not inside the...

Page 23: ...eter Tab L To calculate the required gas pressure at test point M3 Fig 14 set the maximum modulating output required from the burner op eration find the nearest output value in Tab L for the burner in...

Page 24: ...tent use In the event of continuous operation a cycle arrest must be ensured within 24 hours with the use of a time switch positioned in series with the thermostatic line Refer to the wiring diagrams...

Page 25: ...inst radio disturbance MB Auxiliary terminal board MV Motor PA Minimum air pressure switch SM Servomotor SO Ionisation probe S1 Operation switch MAN manual AUT automatic OFF unlit S2 Button for decrea...

Page 26: ...itch VR Adjustment solenoid VS Safety solenoid Key Fig 19 PS Remote manual reset MB Burner terminal strip X4 4 pin plug X7 7 pin plug BT Temperature probe BP Pressure probe Fig 18 D4548 WITHOUT OUTPUT...

Page 27: ...his operation check the stability of the flame if it is unstable slowly increase or decrease the setting of the gas air ratio calibration screw until the desired maximum output and the correct CO2 val...

Page 28: ...imum output This can be adjusted during commissioning CAM IV is joined solidly to CAM III CAM I adjusts the position of the air damper when the burner is working at maximum output and should be used t...

Page 29: ...gases their temperatures and the average temperature of the water in the boiler It is advisable to set the burner according to the type of gas used and following the indications in Tab N Tab N 6 8 Op...

Page 30: ...ion will cause a reduction in the air flow rate and provoke polluting combustion Gas distributor Check at regular intervals that the holes of the gas head are not obstructed If they are clean them wit...

Page 31: ...page 16 For accessing to the interior of the burner loosen the screws that secure the cover and proceed with the maintenance operation Check the operation Start up of the burner with a sequence of fu...

Page 32: ...RED LED lit wait for at least 10s Press reset for 3s Signal 3s Signal Signal Possible Causes 2 No stable flame signal is detected within the safety time faulty ionisation probe faulty gas valve phase...

Page 33: ...ce kit Differential circuit breaker kit A Appendix Accessories Type of probe Adjustment field Code PT 100 temperature 100 500 C 3010110 Pressure 4 20 mA 0 2 5 bar 3010213 Pressure 4 20 mA 0 16 bar 301...

Page 34: ...20096985 32 GB Appendix Accessories 7 pin plug kit Gas trains in compliance with EN 676 Please refer to manual Burner Code All models 3000945...

Page 35: ......

Page 36: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com...

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Riello Gulliver BS1/M, Installation, Use And Maintenance Instructions

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