Carbatec TJ-X300C Скачать руководство пользователя страница 16

1. Hold the hex cap screws (A1) in place with one wrench while using the other to 
loosen the locking hex nuts. 
2. Adjust the screws (A1) slightly from 1/8 to 1/4 turn. A counterclockwise turn will 
raise the table; a clockwise turn will lower the table. Adjusting the right screw will 
have greatest adjustment impact to the table's right side; adjusting the left screws 
will have greatest adjustment impact to the table's left side. 
3.  hen adjustment is complete, secure by tightening the hex nut while maintaining 
the position of the screw with the second wrench. It may be necessary to repeat the 
exercise in this 
section more than once to achieve co-planar alignment. 

Note:

 If the tables do not lock properly after the adjustment, see Jointer  able Lock 

Handle Adjustment on page next. 

 

Setting Cutterhead Knives

 

Important

Before performing any adjustments in this section, the infeed and outfeed 

tables must be coplanar. 

Cutterhead knives are dangerously sharp! Use extreme caution when inspecting, 
removing, sharpening or replacing knives into the cutterhead. Failure to comply 
may cause serious injury 

1. Disconnect machine from the power source. 
2.  emove the cutterhead guard (B, Fig. 8).  eferring 
to Figures 11 and 12: 
3. Carefully number each knife blade (C) with a 
magic marker to differentiate each. 

Note:

  o rotate the cutterhead the cutterhead pulley 

must be turned.  his requires removing the panel on 
the back of the cabinet for access. 
4.  otate the cutterhead (E) and determine the 12 
o'clock position of knife number one.  he 12 o'clock 
position is the highest point a blade will reach in the 
cutting arc (C, Fig. 12). 
5.  et a straightedge (J) on the outfeed table (F) 
near the fence (H). One end of the straightedge 
should be positioned over the cutting knife (C) near 
the end of the blade as shown in Fig. 9. 

 

Replacing or rotating knife inserts (helical cutterhead only) 

The  knife  inserts  on  the  model  TJ-X300C  are four-sided.  When  dull,  simply  
remove  each insert,  rotate  it  90°  for  a  fresh  edge,  and  re-install it. Use  the  
provided  star point  Torx screwdriver  to remove the knife insert screw.  It is advisable 
to rotate all inserts at the same time to maintain consistent cutting. However, if one or 
more knife inserts develops a nick, rotate only those inserts affected. Each knife insert 
has an etched reference mark to keep track of the rotations. An extra set of 5 knife 
inserts and knife insert screws are included with your TJ-X300C.

IMPORTANT:  When  removing  or  rotating inserts,  clean  saw  dust  from  the  
screw,  the insert,  and  the  cutterhead  platform.  Dust accumulation  between  these  
elements  can prevent  the  insert  from  seating  properly,  and may affect the quality 
of the cut. Before  installing  each  screw,  lightly  coat  the screw threads with 
machine oil and wipe off any excess. Excess oil & grease can in and on threads of 
screws and in cutterhead holes, can prevent the screws being correctly tightened and 
the blade from being seated correctly.

Securely  tighten  each  screw  which  holds  the knife inserts before operating the 
planer. Knife inserts should be torqued to approximately 50 to 55 inch-pounds.   Make  
sure  all  knife  insert screws are tightened securely. Loose inserts can  be  propelled  
at  high  speed  from  a rotating cutterhead, causing injury.

Содержание TJ-X300C

Страница 1: ...OWNERS MANUAL 300mm Industrial Thicknesser Jointer with Helical Cutterhead TJ X300C WARRANTY...

Страница 2: ...before you have read all instructions for use supplied together with the machine and before you have understood all its functions and working procedures Certain information or drawings may not be int...

Страница 3: ...s safety devices protecting both the operator and the machine Nevertheless this cannot cover all safety aspects and therefore the operator before putting the machine into operation must read this chap...

Страница 4: ...is ready for another series of operations hould a failure in power supply occur switch off the machine immediately Do not paint make dirty cause any damage to alter or remove safety plates If they bec...

Страница 5: ...than their recommended rated speeds by the respective manufacturer top all functions of the machines before replacing tools and pull out the plug from the supply socket Do not remove or interfere oth...

Страница 6: ...belts used gets longer than the limit prescribed replace the whole set completely Do not use compressed air to clean the machine or to remove chips Always check the results while a responsible person...

Страница 7: ...of planing mm 3 Angle of workpiece fence 00 450 Max thicknessing width mm 308 Max depth of thicknessing mm 4 5 Max workpiece height of thicknessing mm 225 Feeding speed m min 7 Motor power output k 2...

Страница 8: ...ssembly maintenance and safety procedures emove the screws that hold the machine to the shipping skid emove the protective coating from the table bed rolls feed rolls cutterhead and loose items packed...

Страница 9: ...s in thecorrect direction If it does not simply reverse two of the phase wires on the supply input Operating Controls Disconnect machine from power source before making any adjustments Failure to comp...

Страница 10: ...wered to allow clearance needed to position the dust chute Planer to Jointer Setup eferring to Figure 3 o change the machine configuration from planer to jointer 1 Pull the release knob F and repositi...

Страница 11: ...button A Fig 4 to start Press the red off button B Fig 4 to stop Planer Controls and Adjustments eferring to Figure 5 Power Feed Placing the planer power feed handle D in the up position turns the pla...

Страница 12: ...l column indicates the amount of handwheel rotation A pointer B indicates the table position relative to the cutterhead on the scale A located on the side of the cabinet Jointer Controls and Adjustmen...

Страница 13: ...rmit the fence assembly to move freely without being constrained by the guard 2 Loosen two fence assembly locking handles E 3 Move the entire fence assembly to the desired position then re tighten the...

Страница 14: ...coplanar For optimum performance of the jointer the infeed and outfeed tables must be coplanar If they are not the finished workpiece may have a slight taper or twist across jointed its width or lengt...

Страница 15: ...efore making any adjustments Failure to comply may cause serious injury 1 Disconnect power from machine 2 nlock both cabinet lock handles A2 3 aise the table D fully upright Adjustment is performed by...

Страница 16: ...e 12 o clock position is the highest point a blade will reach in the cutting arc C Fig 12 5 et a straightedge J on the outfeed table F near the fence H One end of the straightedge should be positioned...

Страница 17: ...ce the cutterhead drive belt and or the planer feed roller belt the jointer fence assembly and two back panels must first be removed as described below A 4mm hex wrench and two 13mm wrenches are requi...

Страница 18: ...ket screws C 14 eplace the jointer fence assembly A and secure with two lock handle assemblies B Planer Table Adjustment Disconnect machine from power source before making any adjustments Failure to c...

Страница 19: ...head tighten the hex cap screws H Basic Operations Dust Collection Before initial operation the machine must be connected to a dust collector Initial Startup After the assembly and adjustments are com...

Страница 20: ...inter is to produce one flat surface Figure 17 he other side can then be milled to precise final dimensions on a thickness planer resulting in a board that is smooth and flat on both sides and each si...

Страница 21: ...ting a level surface parallel to the opposite side of the board Board thickness that the planer will produce is indicated by the scale and the depthof cut gauge Preset the planer to the desired thickn...

Страница 22: ...wisted or severely warped boards can jam the planer ip the lumber in half to reduce the magnitude of the warp he work should be fed into the planer in the same direction as the grain of the wood omet...

Страница 23: ...t with the board hen planning more than one board of the same thickness butt the boards together to avoid snipe Make shallow cuts nipe is more apparent when deeper cuts are taken Feed the work in the...

Страница 24: ...s for all three blades hen the blades have been sharpened and still are not cutting efficiently trying to touch up the blades further will only cause the formation of a second beveled edge hen this st...

Страница 25: ......

Страница 26: ...Performance Troubleshooting Planer...

Страница 27: ...Mechanical Troubleshooting Planer Jointer...

Страница 28: ...TJ X300C Cutter Block Guard and Outfeed Assembly...

Страница 29: ...0 Table Locking Shaft 2 21 JPT310 021 Hex Nut M12 2 22 JPT310 022 Outfeed Table Bracket Left 1 23 JPT310 023 Hex Socket Set Screw M8X10 8 25 JPT310 025 Hex Bolt M8X30 6 26 JPT310 026 Washer H8 6 27 JP...

Страница 30: ...er Block Guard and Outfeed Assembly Index Part No No Description Size Qty 421 JPT310 421 Lock Nut M6 2 422 JPT310 422 Nylon Washer 6 2 423 JPT310 423 Shaft M6 1 424 JPT310 424 Shaft M8 1 426 JPT310 42...

Страница 31: ...TJ X300C Cutter Block assembly...

Страница 32: ...PT310 076 Hex Bolt M8X16 4 77 JPT310 077 Hex Nut M8 4 78 JPT310 078 Hex Bolt M10X25 4 79 JPT310 079 Washer H10 4 80 JPT310 080 Adjusting Washer 27 81 JPT310 081A Anti Kickback Finger 18 82 JPT310 082...

Страница 33: ...TJ X300C Base Assembly...

Страница 34: ...p Screw M6X25 2 149 JPT310 149 Pan Head Screw M4X16 4 150 JPT310 150E Plug box 1 151 JPT310 151 Special Bolt 4 152 JPT310 152 Hex Nut M8 4 153 JPT310 153 Lock Handle For Outfeed Table 1 154 JPT310 154...

Страница 35: ...TJ X300C Infeed Table Assembly...

Страница 36: ...0 JPT310 190 Infeed Table Bracket Left 1 203 JPT310 203 Hex Socket Cap Screw M8X10 1 209 JPT310 209 Hex Socket Cap Screw M8X35 1 210 JPT310 210 Table Stopper 1 211 JPT310 211 Hex Nut M8 3 508 JPT310 5...

Страница 37: ...TJ X300C Drive and Motor Assembly...

Страница 38: ...eel 1 235 JPT310 235 Bearing 6000 2Z 2 236 JPT310 236 Spacer Bearing 1 238 JPT310 238 Hex Socket Set Screw M8X12 2 239 JPT310 239 Motor Pulley 1 240 JPT310 240 Micro V Belt 1 241 JPT310 241 Hex Bolt M...

Страница 39: ...TJ X300C Thickness Table Assembly...

Страница 40: ...ew M8x16 1 312 JPT310 312 Retaining Ring Clp20 1 313 JPT310 313 Washer B8 1 314 JPT310 314 Washer H8 1 315 JPT310 315 Crank Bar 1 316 JPT310 316 Pan Head Screw M6x12 2 317 JPT310 317 Washer M6 2 318 J...

Страница 41: ...TJ X300C Working Fence Assembly...

Страница 42: ...77 JPT310 377 Nylon Washer 10 378 JPT310 378 Carriage Bolt M8X25 2 379 JPT310 379 Pan Head Screw M6X12 6 380 JPT310 380 Washer H6 6 381 JPT310 381 Cutterblock Cover 1 382 JPT310 382 Lock Nut M6 4 383...

Страница 43: ......

Страница 44: ...Carbatec Pty Ltd ABN 84 010 706 242 info carbatec com au Phone 1800 658 111 www carbatec com au 3 years from date of sale...

Страница 45: ...Carbatec Pty Ltd ABN 84 010 706 242 info carbatec com au Phone 1800 658 111 128 Ingleston Road Wakerley Queensland Australia 4154 www carbatec com au...

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