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SAFETY

SAFETY PROCEDURES AND CONSIDERATIONS:

To ensure safe working conditions, persons operating and assisting with the operation of this machine

must ensure that they read and fully understand the instructions given within this manual and have

received su

ﬃ

cient raining in the use of the machine and the safety aspects to be observed.

Note: Persons under the age of 18 years must not operate the machine except during the course of

training under the supervision of a trained operator.
(A) POINTS TO NOTE BEFORE OPERATING OR ASSISTING WITH THE OPERATION OF THE

MACHINE.

(1) You have read and understand the operation and safety aspects of the machine and been

checked out by a qualified supervisor.

(2) The machine is supplied with full safe guarding. The machine shall not be operated unless the

safe guardings are in position and functional.

(3) Cutters/Blades are the correct type, suitable for the machine and working conditions, rotate

in the correct direction of cut, are sharp and correctly fitted.

(4) Correct spindle and speeds are selected for the cutter equipment and working conditions.

(5) Loose clothing is either removed or securely fastened back and jewellery removed.

(6) Adequate working space and lighting is provided.

(7) All dust extraction equipment is switched on, properly adjusted and working adequately.

(8) The machine is securely installed. (Refer to installation section of this manual).

(9) The machine should only be used for cutting wood or materials with physical and

technological characteristics similar to wood, and for which he chip or particle process is

similar.

(10) Only use tooling that complies with the specification described in the manual.

(B) DURING MACHINING

(1) Wear suitable protective clothing e.g, approved eye protection, ear protectors and dust masks.

Gloves shall be worn when handling tooling.

(2) Stop the machine using the emergency stop or at the mains isolator before making adjustments,

cleaning or carrying out maintenance.

(3) Keep the floor area around the machine clean and free from wood refuse. Do not allow the

floor around the machine to become slippery.

(4) Stop the machine and report immediately to a person in authority any actual or potential

malfunction or operator hazard. Do not attempt to repair or rectify the machine unless

qualified to do so.

(5) The operator must visually observe the operation of the machine on a regular basis while the

machine is turned on.

(6) Never by-pass interlocks.

WARNING:

Failure to observe correct operating procedures prior to and during operation this machine can result in

severe injury.
DO NOT attempt to operate the machine while under the influence of anything that can reduce your

alertness.

EM-10 / EM-12

This manual describes the machine in current produce on.

We reserve the right to change the specifications without notice.

Содержание EM 12

Страница 1: ...ntekamerica com Please ensure you have your serial number available when contacting us for parts or service Cantek America Inc 1 888 982 2683 Parts sales cantekamerica com Service service cantekameric...

Страница 2: ...ned to provide a reliable and dependable Machine Tool with excellent performance We know the working quality of the machine will confirm that you have made a good choice by selecting the END MATCHER f...

Страница 3: ...EC WEIGHT 15kg MAX LENGTH Unlimited FEED SPEED 90m min PROCESSING SPEED 24m min based on 2 0m boards OTHER DATA CLAMPING Clamps on top and side CUTTING SPINDLES 40mm diameter CUTTER HEADS TCT disposab...

Страница 4: ...use misuse alteration accident or damage from improper shipping or servicing Ordinary wear and tear shall not be deemed a defect in workmanship or materials No employee agent dealer or distributor is...

Страница 5: ...g adequately 8 The machine is securely installed Refer to installation section of this manual 9 The machine should only be used for cutting wood or materials with physical and technological characteri...

Страница 6: ...ce personnel must thoroughly read and understand this manual before operating the machine 2 Do not operate the machine unless ALL safety guards have been replaced 3 Do not operate the machine unless e...

Страница 7: ...atic mode used for processing or in Manual mode used for setting up Refer to Touchscreen Manual for more information T The Control Box door cannot be opened unless the isolating switch is turned o Eve...

Страница 8: ...s can be used to assist with setting the Feed Roller height Raise the vertical plate using the Lift button on the touchscreen then place a piece of o cut under the Thickness Guides refer to Fig 6 With...

Страница 9: ...not adjust the levelling bolt until the plate is level When the board thickness changes replace the piece of o cut with the new board under the o cut holder refer to Fig 7 This o cut piece assists wi...

Страница 10: ...where the cutter travel slows down to an arbitary speed when returning home at full speed they are factory set and can not be adjusted located under the top plate at the back of the machine Sensor 3 C...

Страница 11: ...the air cylinders should be checked cannot be seen but arrows point to the position on the cylinder The speed of the cut can be adjusted at anytime via the Touchscreen refer to Touchscreen Manual The...

Страница 12: ...e on the counter begins measuring the board length until the trailing edge comes o the sensor Once the sensor goes o there is a time delay until the rear clamps activate and clamp the board refer to t...

Страница 13: ...PLC Please check sensors first if the PLC does not work rightly The light of this sensor will only shine when working pieces passes If the light is keeping shining please adjust via the hole for its...

Страница 14: ...hen the cylinder is moving there is a route for the light of sensor s shining The left sensor is supposed to be set up in the middle of this shining route and the right sensor is supposed to be set up...

Страница 15: ...om table rollers which push the board against the top feed rollers when the clamps are released TIMING The timing is an integral part of the machine operation and can be set to provide a smooth and e...

Страница 16: ...kup blocks can be done by loosening the hex head bolt on the holders easiest access is obtained if the backup blocks are extended machine must be in MANUAL mode to bring the blocks out NOTE Backup blo...

Страница 17: ...s is not good practice as sprockets will be subject to increased wear Check motor drive belts regularly and tension if squealing noises are heard during startup Keep electrical cabinet door closed and...

Страница 18: ...EED BELT A23 BELT CHIP BREAKERS BACKUP BLOCKS BREAKER PAD CANVAS BAKELITE PAD SENSORS WOOD PROX CM30 16BPP KC1 CAPACITIVE SENSOR GUARD PROX RE300 DA03P SAFETY SENSOR MEASURE PROX VL18 4P3140 REFLEX SW...

Страница 19: ...20 36 75 87 12 20 9000 2 4 3 7 8 16 12 28 80 91 14 20 C HOW TO INSTALL THE BLADE Because the blade is very sharp you should wear gloves to handle it Use an air gun to thoroughly clean the cutter and...

Страница 20: ...blade is the hardest so when cutting very high speed the screw instead of blade cutter head have unusual voice or shake when cutting and cause cutting balance is nor well please stopped to insect the...

Страница 21: ...EM 10 EM 12 This manual describes the machine in current produce on We reserve the right to change the specifications without notice 21...

Страница 22: ...use the resistance and tear the wood piece easily So it is important to keep the completeness of knives please stop using the cracked knives immediately after finding the defects 3 When locking the kn...

Страница 23: ...TOUCH SCREEN MANUAL EM 10 EM 12 This manual describes the machine in current produce on We reserve the right to change the specifications without notice 23...

Страница 24: ...DISPLAY 1 Key Press this key for entering into automatic operation mode EM 10 EM 12 This manual describes the machine in current produce on We reserve the right to change the specifications without n...

Страница 25: ...ss this key for entering into feed through mode This function is used when wood jam occurs EM 10 EM 12 This manual describes the machine in current produce on We reserve the right to change the specif...

Страница 26: ...GE DISPLAY 3 Key Press this key for entering into manual operation mode EM 10 EM 12 This manual describes the machine in current produce on We reserve the right to change the specifications without no...

Страница 27: ...ay as above This display allows the operator to set total length of cut and displays the current length conditions LENGTH SETTING DISPLAY 1 2 3 4 5 6 7 8 9 EM 10 EM 12 This manual describes the machin...

Страница 28: ...the operator 3 To set the total length of cut press the numeric column set 0 00 ft for displaying a numeric keypad window The operator may set his desired total length of cut through this numeric key...

Страница 29: ...an t be set However reset value zero setting is allowed 3 To set zero on this column press the numeric column Actual 0 00 ft for displaying a numeric keypad window The opertor may reset the value show...

Страница 30: ...is column can t be set However reset value zero setting is allowed 3 To set zero on this column press the numeric column Pieces 0 for displaying a numeric keypad window The operator may reset the valu...

Страница 31: ...hown on this column can be reset zero setting 3 To set zero on this column press the numeric column Jams 0 for displaying a numeric keypad window The operator may reset the value shown on this column...

Страница 32: ...or is sensed the encoder will start to count the wood length 4 When the tail end of wood moves to the sensor 2 position and the sensor is sensed wood length counting is finished 5 The wood length is d...

Страница 33: ...aying the home page display 7 Totals Press this key for displaying the Totals display shown as below HOME PAGE DISPLAY EM 10 EM 12 This manual describes the machine in current produce on We reserve th...

Страница 34: ...isplay includes two pages 2 Press the Page 2 key on the SETTING DISPLAY PAGE 1 then the screen will display the PAGE 2 shown as below SETTING DISPLAY PAGE 1 SETTING DISPLAY PAGE 2 EM 10 EM 12 This man...

Страница 35: ...sing it for 3 seconds 3 When this key is continuously pressed for 3 seconds motion sequences are The rear spindle moves forward for cutting The rear spindle return to home position after cutting The l...

Страница 36: ...n Feed Speed range can be set is 20 100 2 Cutter Speed 1 This column allows operator to set the cutters moving forward speed 2 Note that the cutters return speed is fixed which can not be adjusted 3 C...

Страница 37: ...cutting and returned to its home postion The front clamping plate raises 3 After the conveyor delay time reaches for example 3 seconds the infeed conveyor starts running to feed the next wood into the...

Страница 38: ...the wood 4 This function is used for the front clamping plate 5 Unit can be set in inch or metric 3 Out clamp 0 00 mm 1 This key is used to set the distance which the wood will move further When the...

Страница 39: ...wood the bigger compensation value is required 2 CORRECT POSITIONING OF WOOD The correct positioning of wood is the tail end of wood just align with the line of notch of the cutter front guard The co...

Страница 40: ...from the tail end of wood to the notch line For example if the distance measured is 40 mm then you should input a 40 mm value in the Length Comp mm TAIL END OF WOOD PUSHER STEEL RULE NOTCH LINE DISTA...

Страница 41: ...n Use a steel rule to measure the distance from the tail end of wood to the notch line For example if the distance measured is 50 mm then you should input a 50 mm value in the Length Comp mm PUSHER UN...

Страница 42: ...ing metric and imperial size display 1 Press this key one time for metric size display 2 Press this key again for inch size display EM 10 EM 12 This manual describes the machine in current produce on...

Страница 43: ...h setting display Auto mode will show as below 7 Page 1 Press this key for displaying the SETTING DISPLAY PAGE1 as below EM 10 EM 12 This manual describes the machine in current produce on We reserve...

Страница 44: ...agnostics display as below 9 Prox Press the Prox key a display will show as below On the prox display the operator may check sensing condition of all proximity sensors on the machine EM 10 EM 12 This...

Страница 45: ...FEED THRU DISPLAY EM 10 EM 12 This manual describes the machine in current produce on We reserve the right to change the specifications without notice 45...

Страница 46: ...on should be applied 3 In Feed Thru mode press the START button both spindles will return to their original positions At the same time the wood will only move forward out of the machine without cuttin...

Страница 47: ...that releases or holds down the wood 2 Press the key the rear clamp will raise up to release wood 3 Press the Key again the rear clamp will lower to press the wood At this time the key will light on M...

Страница 48: ...clamp will lower to press the wood At this time the key will light on 3 CUTTER 1 Press the key then both cutter spindles move forward At this time the Fwd key light on 2 Press the key again then both...

Страница 49: ...rn to its original position and the key distinguishes 5 BACKUP BLOCKS The backup blocks are used to press the side of wood during cutting which may prevent tearing of wood 1 Press this key for ON cond...

Страница 50: ...his key is effective only in manual operation mode 2 When this key is pressed all feed rollers and the upper mechanism raises up immediately 9 Down 1 This key is effective only in manual operation mod...

Страница 51: ...ndition through this display 1 Description The error message will display on this column 2 Mode 3 Stage Track No 4 Home Press this key to return to home page display DIAGNOSTICS DISPLAY 1 2 3 4 EM 10...

Страница 52: ...ue displayed on this column can t be changed but can be reset 2 Total Bits 0 1 This column displays the total clamping times up to now since the machine has been operated 2 The value displayed on this...

Страница 53: ...tting cycles up to now since the machine has been operated 2 The value displayed on this column can t be changed but can be reset EM 10 EM 12 This manual describes the machine in current produce on We...

Страница 54: ...set change and reset value shown on the displayed value 3 Press your desired numeric keys then press ENT key for entering the value 4 Minimum setting value 0 0 Maximum setting value 999 9 NUMERIC KEY...

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