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7.      SAFETY DEVICES 

 

7.1     WATER FLOW SWITCH (shipped loose) 

 
A water flow switch is shipped loose and is to be installed in the outlet piping on all heating 
boilers and hot water supply boilers. The flow switch is wired in series with the 24VAC safety 
control circuit. A diagnostic light will be indicated on the control display on a low flow condition.  
 

7.2     LOW WATER CUTOFF (If Equipped) 

 
If this boiler is installed above radiation level, a low water cut-off device must be installed at the 
time of boiler installation. Some local codes require the installation of a low water cut-off on all 
systems. Electronic low water cut-offs are available as a factory supplied option on all models. 
Low water cut-offs should be tested every six months. The normally open switch contact of the 
low water cutoff is to be wired in series with the flow switch. A diagnostic light will be indicated 
on the control display on a low flow condition. Caution: remove jumper when connecting to 24 
VAC circuit. 

 

7.3 

RELIEF VALVE (shipped loose) 

 
This appliance is supplied with a relief valve sized in accordance with ASME Boiler and 
Pressure Vessel Code, Section IV (“Heating Boilers”). The relief valve is to be installed in the 
vertical position and mounted in the hot water outlet. No valve is to be placed between the relief 
valve, and the appliance. To prevent water damage, the discharge from the relief valve shall be 
piped to a suitable floor drain for disposal when relief occurs. No reducing couplings or other 
restrictions shall be installed in the discharge line. The discharge line shall allow complete 
drainage of the valve and line. Relief valves should be manually operated at least once a year. 

8.      FREEZE PROTECTION 

 
Boiler installations are not recommended in areas where the danger of freezing exists unless 
precautions are taken. Maintaining a mixture of 50% water and 50% propylene glycol is the 
preferred methods of freeze protection in hydronic systems. This mixture will protect the boiler 
to approximately -35 °F (-37 °C). To maintain the same temperature rise across the boiler 
increase the G.P.M. flow by 15% and the head loss by 20%.  
 
A snow screen should be installed to prevent snow and ice accumulation around the boiler. 
Regular inspections should be made to ensure that air intake and vent are free of snow and ice.  

Содержание BLUE-FLAME Series

Страница 1: ...nce WHAT TO DO IF YOU SMELL GAS o Do not try to light any appliance o Do not touch any electrical switch do not use any phone in your building o Immediately call your gas supplier from a neighbour s p...

Страница 2: ...9 WARNING REGARDING CHILLED WATER SYSTEMS 8 10 PIPING OF BOILER TO THE SYSTEM FIG 3 8 11 PLACING BOILER IN OPERATION 10 12 CHECK OUT OF IGNITION SYSTEM SAFETY SHUT OFF DEVICE 10 13 LOW WATER TEMPERAT...

Страница 3: ...by the authority having jurisdiction the installation must conform to the Standard for Controls and Safety Devices for Automatically Fired Boilers ANSI ASME CSD 1 The qualified installer shall instru...

Страница 4: ...to combustibles as follows TOP 12 SIDES 12 REAR 12 VENT 6 3 PROVIDE AIR FOR COMBUSTION AND VENTILATION Provisions for combustion and ventilation air must be in accordance with section 5 3 Air for comb...

Страница 5: ...ff and remote controller use terminal strip provided inside control panel Refer to wiring diagram provided with boiler 5 GAS SUPPLY AND PIPING This boiler is intended to operate at inlet gas pressures...

Страница 6: ...installations always consider the use of a shelter such as a garden shed in lieu of direct exposure of the appliance to the elements The additional protection afforded by the shelter will help to min...

Страница 7: ...ove return doors windows exhaust fans fireplace dampers and any other gas burning appliance to their previous condition of use g Any improper operation of the common venting system must be corrected s...

Страница 8: ...6 Three venting options are available for this boiler See Figure 1 below for details Standard Venting Outdoor Venting Sidewall Venting Side View Figure 1...

Страница 9: ...relief valve sized in accordance with ASME Boiler and Pressure Vessel Code Section IV Heating Boilers The relief valve is to be installed in the vertical position and mounted in the hot water outlet N...

Страница 10: ...means to prevent gravity circulation of chilled water through the boiler Chilled water in the boiler will create condensate on the boiler tubes which will collect in the combustion chamber causing co...

Страница 11: ...tion level it must be provided with a low water cutoff device at the time of boiler installation Available from factory To eliminate trapped air install venting devices at high points in the system as...

Страница 12: ...ter level in expansion tank If level exceeds of tank volume air is still trapped in system Shut down boiler and continue to run pumps Within 3 days of start up recheck all air vents and expansion tank...

Страница 13: ...e after 15 minutes c If the inlet temperature is less than 110 F slowly close outlet valve until the inlet temperature climbs to 110 F d If the inlet temperature is greater than 110 F but not greater...

Страница 14: ...ns Figure 5 15 PILOT AND MAIN BURNER FLAMES To maintain safe operation and the greatest efficiency of the boiler check the main burner and pilot burner every six months for proper flame characteristic...

Страница 15: ...off power and close main manual gas valve Allow burners to cool before removal 2 Loosen union and remove main burner tray assembly from boiler 3 Remove and thoroughly clean burners Check all ports and...

Страница 16: ...e ignition electrode using sandpaper Once the pilot appears to be properly set reinstall it into the boiler making sure to properly tighten the pilot line connection Once the spark is satisfactory ope...

Страница 17: ...tion 15 of this manual After the first season of operation inspect the heat exchanger and venting Follow the detailed instructions in section 6 of this manual CAUTION Label all wires prior to disconne...

Страница 18: ...ime to light the pilot if air is not present in the pilot line If pilot fails to light and you suspect air in the line close the main manual valve and repeat lighting steps 1 thru 5 7 Once the pilot l...

Страница 19: ...lame Adjust if necessary Remove pilot and ensure that spark electrode is clean and properly located 5 Pilot lights but main burner does not fire Ensure that main firing valve is in OPEN position Check...

Страница 20: ...CAL DIAGRAMS Each Blue Flame boiler will be provided with its own wiring diagram to guarantee that any options ordered with the unit are properly detailed The following diagrams 99 5020 and 99 5021 ar...

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Страница 23: ...21 21 EXPLODED VIEW...

Страница 24: ...22 22 BLUE FLAME REPLACEMENT PARTS LIST...

Страница 25: ...standard warranty 2 Years six through ten replacement purchase price pro rated at the following schedule Year six 60 Year seven 65 Year eight 70 Year nine 75 Year ten 80 of the current list price of...

Страница 26: ...uilt water heaters and heating boilers as well as a into every single unit For more information supplier of specialty HVAC products Our service line is open 24 hours 7 days a week on our innovative pr...

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