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15 

16.      OPERATION AND SERVICE 

 
OPERATION: 
 
Before operating the boiler, the entire system must be filled with water, purged of air and 
checked for leaks. Do not use Stop leak or other boiler compounds. The gas piping must also 
be leak tested. 
 
Any safety devices including low water cutoff, flow switch and high limit used in with this boiler 
must receive periodic inspection (every six months) to assure proper operation. a low water 
cutoff  of the float type should  be flushed every six months. All relief valves should be inspected 
and manually operated every six months.   
 
For your safety follow the lighting and operating instructions below and on the boiler. To turn on 
main burners, slowly turn manual main gas on after pilot is established. 
 
Set primary system controller to desired temperature. 
 
To turn off boiler close main manual gas valve, close pilot manual valve and turn off electric 
power to system. 
 
SERVICE: 
 
Disconnect main power and turn off gas supply before servicing unit. 
 
To remove and clean the burners follow the detailed procedure in section 15 of this manual. 
 
After the first season of operation inspect the heat exchanger and venting. Follow the detailed 
instructions in section 6 of this manual. 
 
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can 
cause improper and dangerous operation. Verify proper operation after servicing. 
 
Any audible sounds in the equipment, like pinging, crackling or hissing are indications of scaling 
or lack of sufficient water flow. Under these conditions the boiler must be shut down immediately 
and the heat exchanger and coils checked for damage. If the exchanger is damaged from 
scaling, it is not covered by warranty. 
 
Should your equipment be subjected to fire, flood or some other unusual condition, turn off all 
gas and electrical supply. If you are unable to turn off the gas, call your gas company or gas 
supplier at once. Do not put the unit back in operation until it has been checked by a qualified 
agency to ensure that all controls are functioning properly. 
 
Units that are not operated for a period of 60 days or more are considered seasonal operations. 
It is recommended that before returning one of these units to service, the proper operation of all 
controls be checked by a qualified service technician.  

Содержание BLUE-FLAME Series

Страница 1: ...nce WHAT TO DO IF YOU SMELL GAS o Do not try to light any appliance o Do not touch any electrical switch do not use any phone in your building o Immediately call your gas supplier from a neighbour s p...

Страница 2: ...9 WARNING REGARDING CHILLED WATER SYSTEMS 8 10 PIPING OF BOILER TO THE SYSTEM FIG 3 8 11 PLACING BOILER IN OPERATION 10 12 CHECK OUT OF IGNITION SYSTEM SAFETY SHUT OFF DEVICE 10 13 LOW WATER TEMPERAT...

Страница 3: ...by the authority having jurisdiction the installation must conform to the Standard for Controls and Safety Devices for Automatically Fired Boilers ANSI ASME CSD 1 The qualified installer shall instru...

Страница 4: ...to combustibles as follows TOP 12 SIDES 12 REAR 12 VENT 6 3 PROVIDE AIR FOR COMBUSTION AND VENTILATION Provisions for combustion and ventilation air must be in accordance with section 5 3 Air for comb...

Страница 5: ...ff and remote controller use terminal strip provided inside control panel Refer to wiring diagram provided with boiler 5 GAS SUPPLY AND PIPING This boiler is intended to operate at inlet gas pressures...

Страница 6: ...installations always consider the use of a shelter such as a garden shed in lieu of direct exposure of the appliance to the elements The additional protection afforded by the shelter will help to min...

Страница 7: ...ove return doors windows exhaust fans fireplace dampers and any other gas burning appliance to their previous condition of use g Any improper operation of the common venting system must be corrected s...

Страница 8: ...6 Three venting options are available for this boiler See Figure 1 below for details Standard Venting Outdoor Venting Sidewall Venting Side View Figure 1...

Страница 9: ...relief valve sized in accordance with ASME Boiler and Pressure Vessel Code Section IV Heating Boilers The relief valve is to be installed in the vertical position and mounted in the hot water outlet N...

Страница 10: ...means to prevent gravity circulation of chilled water through the boiler Chilled water in the boiler will create condensate on the boiler tubes which will collect in the combustion chamber causing co...

Страница 11: ...tion level it must be provided with a low water cutoff device at the time of boiler installation Available from factory To eliminate trapped air install venting devices at high points in the system as...

Страница 12: ...ter level in expansion tank If level exceeds of tank volume air is still trapped in system Shut down boiler and continue to run pumps Within 3 days of start up recheck all air vents and expansion tank...

Страница 13: ...e after 15 minutes c If the inlet temperature is less than 110 F slowly close outlet valve until the inlet temperature climbs to 110 F d If the inlet temperature is greater than 110 F but not greater...

Страница 14: ...ns Figure 5 15 PILOT AND MAIN BURNER FLAMES To maintain safe operation and the greatest efficiency of the boiler check the main burner and pilot burner every six months for proper flame characteristic...

Страница 15: ...off power and close main manual gas valve Allow burners to cool before removal 2 Loosen union and remove main burner tray assembly from boiler 3 Remove and thoroughly clean burners Check all ports and...

Страница 16: ...e ignition electrode using sandpaper Once the pilot appears to be properly set reinstall it into the boiler making sure to properly tighten the pilot line connection Once the spark is satisfactory ope...

Страница 17: ...tion 15 of this manual After the first season of operation inspect the heat exchanger and venting Follow the detailed instructions in section 6 of this manual CAUTION Label all wires prior to disconne...

Страница 18: ...ime to light the pilot if air is not present in the pilot line If pilot fails to light and you suspect air in the line close the main manual valve and repeat lighting steps 1 thru 5 7 Once the pilot l...

Страница 19: ...lame Adjust if necessary Remove pilot and ensure that spark electrode is clean and properly located 5 Pilot lights but main burner does not fire Ensure that main firing valve is in OPEN position Check...

Страница 20: ...CAL DIAGRAMS Each Blue Flame boiler will be provided with its own wiring diagram to guarantee that any options ordered with the unit are properly detailed The following diagrams 99 5020 and 99 5021 ar...

Страница 21: ...19...

Страница 22: ...20...

Страница 23: ...21 21 EXPLODED VIEW...

Страница 24: ...22 22 BLUE FLAME REPLACEMENT PARTS LIST...

Страница 25: ...standard warranty 2 Years six through ten replacement purchase price pro rated at the following schedule Year six 60 Year seven 65 Year eight 70 Year nine 75 Year ten 80 of the current list price of...

Страница 26: ...uilt water heaters and heating boilers as well as a into every single unit For more information supplier of specialty HVAC products Our service line is open 24 hours 7 days a week on our innovative pr...

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