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2.      BOILER LOCATION 

 
Install this boiler in a clean, dry location with adequate air supply and close to a good vent 
connection. 
 
 Do not locate this boiler in an area where it will be subject to freezing. 
 
The boiler must not be installed on carpeting and should be located close to a floor drain in an 
area where leakage from the boiler or connections will not result in damage to the adjacent area 
or to lower floors in the structure. 
 
If necessary a suitable drain pan should be installed under the boiler. 
 
If the boiler is installed above the level of the building’s radiation system, a low water cutoff 
device must be installed in the boiler outlet at the time of installation. Some local codes require 
the installation of a low water cutoff on all systems. 
 
Locate the boiler so as to provide adequate clearance for inspection and service all around the 
unit. It is recommended that 24” be provided for the top and sides and 48” for the front. 
 
This boiler is suitable for alcove installation with minimum clearances to combustibles as 
follows: 
 

TOP     : 

12” 

SIDES : 

12” 

REAR : 

12” 

VENT : 

6” 

3.      PROVIDE AIR FOR COMBUSTION AND VENTILATION

 

 
Provisions for combustion and ventilation air must be in accordance with section 5.3. “Air for 
combustion and Ventilation”, of the National Fuel Gas Code, ANSI Z223.1, or Sections 7.2, 7.3 
or 7.4 of CAN/CGA B149.1 Installation Codes, and applicable provisions of the local building 
codes. 
 
The operation of exhaust fans, compressors, air handling units etc. can rob air from the room, 
creating a negative pressure condition leading to reversal of the natural draft action of the 
venting system. Under these circumstances an engineered air supply is necessary. 
 
If the heater is to be installed near a corrosive or potentially corrosive air supply, the heater 
must be isolated from it and outside air should be supplied as per code. 
 
Potentially corrosive atmospheres will result from exposure to permanent wave solution, 
chlorinated waxes and cleaners, chlorine, water softening chemicals, carbon tetrachloride, 
halogen based refrigerants, Freon cleaning solvents, hydrochloric acid, cements and glues, 
masonry washing materials, antistatic fabric softeners, dry cleaning solvents, degreasing liquids, 
printing inks, paint removers, etc. 

Содержание BLUE-FLAME Series

Страница 1: ...nce WHAT TO DO IF YOU SMELL GAS o Do not try to light any appliance o Do not touch any electrical switch do not use any phone in your building o Immediately call your gas supplier from a neighbour s p...

Страница 2: ...9 WARNING REGARDING CHILLED WATER SYSTEMS 8 10 PIPING OF BOILER TO THE SYSTEM FIG 3 8 11 PLACING BOILER IN OPERATION 10 12 CHECK OUT OF IGNITION SYSTEM SAFETY SHUT OFF DEVICE 10 13 LOW WATER TEMPERAT...

Страница 3: ...by the authority having jurisdiction the installation must conform to the Standard for Controls and Safety Devices for Automatically Fired Boilers ANSI ASME CSD 1 The qualified installer shall instru...

Страница 4: ...to combustibles as follows TOP 12 SIDES 12 REAR 12 VENT 6 3 PROVIDE AIR FOR COMBUSTION AND VENTILATION Provisions for combustion and ventilation air must be in accordance with section 5 3 Air for comb...

Страница 5: ...ff and remote controller use terminal strip provided inside control panel Refer to wiring diagram provided with boiler 5 GAS SUPPLY AND PIPING This boiler is intended to operate at inlet gas pressures...

Страница 6: ...installations always consider the use of a shelter such as a garden shed in lieu of direct exposure of the appliance to the elements The additional protection afforded by the shelter will help to min...

Страница 7: ...ove return doors windows exhaust fans fireplace dampers and any other gas burning appliance to their previous condition of use g Any improper operation of the common venting system must be corrected s...

Страница 8: ...6 Three venting options are available for this boiler See Figure 1 below for details Standard Venting Outdoor Venting Sidewall Venting Side View Figure 1...

Страница 9: ...relief valve sized in accordance with ASME Boiler and Pressure Vessel Code Section IV Heating Boilers The relief valve is to be installed in the vertical position and mounted in the hot water outlet N...

Страница 10: ...means to prevent gravity circulation of chilled water through the boiler Chilled water in the boiler will create condensate on the boiler tubes which will collect in the combustion chamber causing co...

Страница 11: ...tion level it must be provided with a low water cutoff device at the time of boiler installation Available from factory To eliminate trapped air install venting devices at high points in the system as...

Страница 12: ...ter level in expansion tank If level exceeds of tank volume air is still trapped in system Shut down boiler and continue to run pumps Within 3 days of start up recheck all air vents and expansion tank...

Страница 13: ...e after 15 minutes c If the inlet temperature is less than 110 F slowly close outlet valve until the inlet temperature climbs to 110 F d If the inlet temperature is greater than 110 F but not greater...

Страница 14: ...ns Figure 5 15 PILOT AND MAIN BURNER FLAMES To maintain safe operation and the greatest efficiency of the boiler check the main burner and pilot burner every six months for proper flame characteristic...

Страница 15: ...off power and close main manual gas valve Allow burners to cool before removal 2 Loosen union and remove main burner tray assembly from boiler 3 Remove and thoroughly clean burners Check all ports and...

Страница 16: ...e ignition electrode using sandpaper Once the pilot appears to be properly set reinstall it into the boiler making sure to properly tighten the pilot line connection Once the spark is satisfactory ope...

Страница 17: ...tion 15 of this manual After the first season of operation inspect the heat exchanger and venting Follow the detailed instructions in section 6 of this manual CAUTION Label all wires prior to disconne...

Страница 18: ...ime to light the pilot if air is not present in the pilot line If pilot fails to light and you suspect air in the line close the main manual valve and repeat lighting steps 1 thru 5 7 Once the pilot l...

Страница 19: ...lame Adjust if necessary Remove pilot and ensure that spark electrode is clean and properly located 5 Pilot lights but main burner does not fire Ensure that main firing valve is in OPEN position Check...

Страница 20: ...CAL DIAGRAMS Each Blue Flame boiler will be provided with its own wiring diagram to guarantee that any options ordered with the unit are properly detailed The following diagrams 99 5020 and 99 5021 ar...

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Страница 23: ...21 21 EXPLODED VIEW...

Страница 24: ...22 22 BLUE FLAME REPLACEMENT PARTS LIST...

Страница 25: ...standard warranty 2 Years six through ten replacement purchase price pro rated at the following schedule Year six 60 Year seven 65 Year eight 70 Year nine 75 Year ten 80 of the current list price of...

Страница 26: ...uilt water heaters and heating boilers as well as a into every single unit For more information supplier of specialty HVAC products Our service line is open 24 hours 7 days a week on our innovative pr...

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