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Important Safety Information

Symbols and Terms Used in this Manual

WARNING:

This symbol identifies information about practices or circumstances that can lead to per-

sonal injury or death, property damage, or economic loss.

CAUTION: Indicates actions or procedures which if not performed correctly may lead to per-

sonal injury or incorrect function of the instrument or connected equipment.

Important: Indicates actions or procedures which may affect instrument operation or may lead to an

instrument response which is not planned.

NuFlo and MC-II are trademarks of Cameron International Corporation (“Cameron”).

confidential and proprietary property of Cameron. Any reproduction or use of these instructions, drawings, or

photographs without the express written permission of an officer of Cameron is forbidden.

Printed in the United States of America.

Manual No. 100079666, Rev. OE

December 2006

Содержание NuFlo MC-II

Страница 1: ...NUFLO MC II FlowAnalyzer User Manual Manual No 100079666 Rev OE ...

Страница 2: ...ndicates actions or procedures which may affect instrument operation or may lead to an instrument response which is not planned NuFlo and MC II are trademarks of Cameron International Corporation Cameron 2006 Cameron International Corporation Cameron All information contained in this publication is confidential and proprietary property of Cameron Any reproduction or use of these instructions drawi...

Страница 3: ...User Defined Units of Measure 20 Example Gas Measurement Using a Calculated Divisor 24 Maintenance 25 Recalibration 25 Battery Replacement 25 Appendix A Pulse Output Option Non Intrinsically Safe 29 MC II Pulse Output Circuit Assembly Part No 100005121 nonhazardous use 29 Pulse Input 29 Pulse Output 29 Electrical Specifications 29 Data Entry Tip 30 Installing the Pulse Output Circuit Assembly 30 S...

Страница 4: ...MC II Flow Analyzer Appendix C Lithium Battery Information 39 Lithium Battery Disposal 39 Transportation Information 39 ...

Страница 5: ...ring units the MC II automatically calculates the divisor when you supply the calibration factor of the com panion flowmeter With the simplistic MC II design you can save totals in nonvolatile memory with the press of a button on the key pad or reset the total display to zero or to a predetermined value A password protection security feature deters unauthor ized personnel from altering the calibra...

Страница 6: ...MC II Flow Analyzer 2 Figure 1 Nomenclature exterior ...

Страница 7: ...MC II Flow Analyzer 3 Figure 2 Nomenclature interior ...

Страница 8: ...to 999 999 Flow rate Six digits registering barrels per day Updates once per second Accuracy 1 count totalizer Input frequency 0 to 3500 Hz Input amplitude 30 to 3000 mV peak to peak Signal cable 1 ft length Mounting MC II enclosure mounts directly on a weatherproof pickup adapter provided which threads onto the turbine meter The pickup adapter tilts and swivels for ease in optimizing visibility o...

Страница 9: ... the locking screws that secure the base MC II mount Figure 1 page 2 3 Position the MC II on the flowmeter carefully pulling excess signal cable through the strain relief cord connector on the side of the upper mount see Figure 2 page 3 4 Thread the base of the mount onto the conduit adapter of the turbine meter and tighten two extra rounds after it is hand tight It is important that the upper mou...

Страница 10: ...MC II Flow Analyzer 6 Figure 3 Direct mount dimensions inches and millimeters Figure 4 Remote mount dimensions inches and millimeters ...

Страница 11: ...ithium battery could expel toxic fumes into the enclosure If the battery appears to be damaged adhere to the safety precautions and follow the disposal instructions provided in Appendix C 4 Open the enclosure and install the signal cable as follows a Feed cable through the rubber grommet and make a knot or install a cable tie inside housing allowing enough free length to connect wires to the termi...

Страница 12: ...he MC II s simplistic design makes wiring easy See the wiring diagram below for reference in properly wir ing the MC II to the battery and the flowmeter Figure 5 Wiring of the MC II circuit board MC II Flow Analyzer is CSA approved for use in HAZARDOUS areas when installed in accordance with drawing 101231210 shown above ...

Страница 13: ...he lower display As indicated on the switchplate the first four keys are primarily used for calibrating the MC II The VIEW DIV and RESET keys are usedprimar ily in the Run mode See Table 1 page 10 for a description of all keypad functions Due to the limitations of a 7 segment character some of the letters in the menu names will be uppercase and some will be lowercase All available unit abbreviatio...

Страница 14: ...ring numerical data such as a calibration factor INCREMENT Scrolls toggles through available settings for each menu option and allows the user to change the flashing digit when inputting numerical settings A single press advances digits text entries to the next available setting Depressing and holding the INCREMENT key scrolls through all digits ENTER STEP Accepts the calibration setting shown on ...

Страница 15: ...run error A prompt oU run will appear in the lower LCD To correct this error enter the Calibrate Mode and change the flow rate unit Enable Password Security Option Your MC II is designed with a password protected security option to help deter unauthorized personnel from adjusting calibration settings When the security function is enabled the user will be prompted for a password each time he presse...

Страница 16: ...r the bypass code in place of your password at the CodE prompt Important Prior to exiting the Calibration menu the CodE menu is displayed again and zeroes will appear in the bottom display Select a password using the INCREMENT key and press ENTER STEP to save your password To re enter a numerical calibration setting before you have selected and saved the last digit press and hold RESET for 3 secon...

Страница 17: ... measure for volume Any other selection will cause the pulse output to yield an incorrect number of pulses 2 To select a unit of measure for volume bbl gal m3 liter or user defined press INCREMENT repeatedly until the appropriate unit of measure appears in the bottom display Press ENTER STEP to accept the selection If you select a preprogrammed unit the Pu P gAL menu will ap pear in the top displa...

Страница 18: ...o the next digit Repeat this step to enter all six digits d If your calibration factor is less than six digits in length enter 0 for each of the unused digits at the left When you have entered the last of the six digits and pressed ENTER STEP the calibration factor will be saved in the MC II s memory and the rAt Eng menu will appear in the top display 4 At the rAt Eng prompt select a unit of measu...

Страница 19: ... B The CodE menu will appear in the top display 6 Enable disable the password protected security feature by accepting the default no setting on the CodE menu or by pressing INCREMENT to toggle the setting to YES Press ENTER STEPto save the setting The bottom screen will change to a numerical data entry field prompting you to enter a numeric password of up to six digits Note Choose a number that is...

Страница 20: ...EP to accept the selection Repeat this process for all digits When the last digit has been entered and ENTER STEP is pressed the calibration is complete The prompt SAVing will appear in the lower display while the calibration settings are saved to nonvolatile memory The MC II will automatically return to the Run mode and begin totalizing volume beginning with the new preset total Important If the ...

Страница 21: ...r factor in pulses per gallon The lower display will show the previously entered meter factor The factory default is 900 00 The right most digit the hundredths position will blink indicating it is the digit currently selected for editing a Since 8 is to be entered in the hundredths position for the factor 907 68 press INCREMENT until 8 is displayed If the desired digit is accidentally passed conti...

Страница 22: ...sing INCREMENT willallow you to scroll through the engineering flow rate units of measure barrels per day bpd factory default gallons per minute g P nn cubic meters per day nn3 P d liters per minute Lit P nn volume unit per day PEr dAY volume unit per hour PEr Hr volume unit per minute Pr nn in volume unit per second PEr SEC Press INCREMENT until b P d is shown on the bottom display Press ENTER ST...

Страница 23: ...o accept the selection 7 The prompt SEt tot will appear in the top display and no default setting will appear in the lower display Since no preprogrammed total is to be entered for this example press ENTER STEP to bypass this menu selection The prompt SAVing will appear in the lower display while the calibration settings are saved to nonvolatile memory The MC II will automatically return to the Ru...

Страница 24: ...flow rate will be kiloliters per day No preprogrammed volume is to be entered The pulse output will not be used The security code is disabled and the MC II is in the Run mode The MC II has not been calibrated and is at factory default settings Step by Step Calibration Procedure 1 Calculate the divisor and divisor decimal point position a Determine the factor for converting gallons to kiloliters Si...

Страница 25: ...ally pass the desired digit continue to press IN CREMENT until that digit is displayed again Press ENTER STEP to proceed to the next digit tens position c Press INCREMENT until 3 is displayed Press ENTER STEP to proceed to the next digit hundreds position d Press INCREMENT until 4 is displayed Press ENTER STEP to proceed to the next digit thousands position e Press INCREMENT until 6 is displayed P...

Страница 26: ...he upper display will show the prompt PULSE and the lower display will show the factory default setting OFF If it shows a setting other than OFF press INCREMENT until OFF is shown since the pulse output is to be disabled Press ENTER STEP See Appendices A and B for information on configuring the pulse output feature 7 The upper display will show the prompt CodE and the lower display will show no Pr...

Страница 27: ...entered for this example press ENTER STEP to bypass this menu selection The prompt SAVing will appear in the lower display while the calibration settings are saved to nonvolatile memory and the MC II automatically returns to the Run mode 9 In Run mode press DEC POINT to position the decimal point in the top volume display to show tenths Bypass the Preset Total option ...

Страница 28: ...ric pressure is unknown but the elevation is 1 000 feet above sea level Calibration Procedure 1 Calculate the divisor and divisor decimal point position using the following equation Divisor FC Ps Tf CON Pg Pa Ts Fpv 2 Where FC Meter calibration factor in pulses per actual cubic foot PACF Ps Standard pressure in PSIA Tf Average flowing temperature in degrees Rankine R CON Conversion factor for numb...

Страница 29: ...ge to determine the remaining battery life at any point in time Re cord the date of installation on the new battery for future reference in determining when it should be replaced To replace the battery perform the following steps 1 If the existing battery is still functional press ENTER STEP to store the current volume in nonvolatile memory CAUTION Before opening the enclosure make sure the enclos...

Страница 30: ... into the enclosure If the battery appears to be damaged adhere to the safety precautions and follow the disposal instructions provided in Appendix C To remove the circuit card perform the following steps 1 Loosen the eight captive screws around the outer edge on the back of the enclosure The front plate of the MC II will fold down hinging on the plastic retaining straps at the bottom of the enclo...

Страница 31: ... 1 100005126 Sponge Rubber Gasket 1 100005117 10 ft Cable Assembly Required with remote mounting option ADDITIONAL SPARE PARTS LIST FOR NON INTRINSICALLY SAFE PULSE OUTPUT OPTION Quantity 1 Part Number 100005121 Description Circuit Assembly Pulse Output Non Intrinsically Safe 1 100034876 Relay 5V 1 100002361 Relay 12V 1 100002551 Relay 24V 1 100079680 Module Open Collector 1 100007975 Module Opto ...

Страница 32: ...MC II Flow Analyzer 28 ...

Страница 33: ...t from this card is provided in the form of a dry contact from a relay transistor open collector or an emitter collector opto isolated output A 14 pin socket on the card is provided to install either the relay or component plug module whichever is specified The relay coil voltage must match the voltage of sup plied power Relays are available in 5V 12V and 24V listed in the spare parts list on page...

Страница 34: ...ume increment 10 0 One pulse per 10 volume increments 100 0 One pulse per 100 volume increments Configuring the Pulse Output Option To use the pulse output option you must enable the pulse output feature and enter a pulse output scale factor using the keypad menu as described in the following steps 1 Press and hold ACCESS for 3 seconds then release to enter the Calibrate mode see Data Entrytip bel...

Страница 35: ...Figure A2 Field wiring for dry contact pulse output option non hazardous areas MC II Flow Analyzer 31 ...

Страница 36: ...32 Figure A3 Field wiring for open collector pulse output option non hazardous areas MC II Flow Analyzer ...

Страница 37: ...Figure A4 Field wiring for opto isolated pulse output option non hazardous areas MC II Flow Analyzer 33 ...

Страница 38: ...MC II Flow Analyzer 34 ...

Страница 39: ...Division 1 Groups A B C and D Pulse Input Intrinsically Safe The pulse input to this card is obtained from the Pulse Out of the totalizer card It will appear in the form of a square wave pulse Pulse Output Intrinsically Safe The pulse output from this card is provided in the form of a dry contact from a relay transistor open collector or an emitter collector opto isolated output A 14 pin socket on...

Страница 40: ... per 10 volume increments 100 0 One pulse per 100 volume increments Configuring the Pulse Output Option To use the pulse output option you must enable the pulse output feature and enter a pulse output scale factor using the keypad menu as described in the following steps 1 Press and hold ACCESS for 3 seconds then release to enter the Calibrate mode see Data Entrytip below 2 Proceed through the var...

Страница 41: ... use in HAZARDOUS areas when installed in accordance with drawing 101231210 shown above Figure B3 Field wiring for open collector pulse output option MC II Flow Analyzer is CSA approved for use in HAZARDOUS areas when installed in accordance with drawing 101231210 shown above MC II Flow Analyzer 37 ...

Страница 42: ...igure B4 Field wiring for opto isolated pulse output option MC II Flow Analyzer is CSA approved for use in HAZARDOUS areas when installed in accordance with drawing 101231210 shown above MC II Flow Analyzer ...

Страница 43: ...nsportation Information Warning The MC III EXP flow analyzer contains lithium batteries The internal component thio nyl chloride is hazardous under the criteria of the Federal OHSA Hazard Communication Stan dard 29 CFR 1920 1200 Before shipping a lithium battery or equipment containing a lithium battery verify that the packaging and labeling conforms with the latest version of all applicable regul...

Страница 44: ...40 MC II Flow Analyzer ...

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Страница 47: ... s exclusive remedy in any case of action whether in contract tort breach of warranty or otherwise arising out of the sale or use of any products software supplies or materials is expressly limited to the replacement of such products software supplies or materials on their return to Seller or at Seller s option to the allowance to the customer of credit for the cost of such items In no event shall...

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