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Calder Brothers Mauldin Precision Spray, Руководство владельца/оператора и каталог запасных частей

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j.  Watch contents gage and turn rotary pump switch back to zero when desired 

contents is achieved. 

k.  Close tank valve on transport or storage unit. 
l.  Turn rotary pump switch (clock wise) to about 2 to 3, disconnect load hose from 

transport or storage tank allow pump to suck any material in hose back to the 
Precision Spray tank. 

m.  Disconnect load hose from Precision Spray, and replace load line plug and 

secure. 

n.  Turn rotary pump switch back to 0, and turn rotary selector switch to off. 

I. Heating Materials: 

Asphalt products need to be sprayed at proper application temperatures. (fig 4.1) To 
achieve the proper material temperatures follow this procedure. 

a.  With the vehicle running, parked, brakes set and engine at @ 1000 to1200 

rpm’s 

b.  Turn the rear (Master) control ON, turn rotary function switch to OFF. 
c.  Flip the burner blower controls to the on position. 
d.  Turn the Thermostat dial to the desired spray temperature. 
e.  Flip the burner fuel switches to the on position and the burners will light. 
f.  After burners start to warm the material the rotary function switch should be put 

in the tank circulate position and the rotary pump switch should be turned (clock 
wise) to 2 –4 to allow materials to circulate as they are being heated. 

g.   When set temperature is reached the burners will turn off, and the material is 

ready to spray 

h.  For proper flu

H

 and flu

H

 liner life it is important to remember to run a cooling 

period for the burner and flue assemblies by leaving the blower switches on and 

turning off the fuel supply switch.(appro

[

 5 min

V

) 

i.  Operator shall never leave the rear of the distributor while operating the burner 

assemblies. 

Asphalt Cements 

SprayTemp 

FlashPoint F   

Emulsions Cont.  

SprayTemp  

FlashPoint 

AC-250 

270+ 

325 

 

HFMS-2H 

70-160 

-

AC-5 

280+ 

350 

 

HFMS-2S 

70-160 

-

AC-10 

280+ 

425 

 

SS-1 

70-160 

-

AC-20 

295+ 

450 

 

SS-1H 

70-160 

-

AC-40 

300+ 

450 

 

CRS-1 

125-185 

-

AR-1000 

275+ 

400 

 

CRS-2 

125-185 

-

AR-2000 

285+ 

425 

 

CMS-2 

70-160 

-

AR-4000 

290+ 

440 

 

CMS-2H 

70-160 

-

AR-8000 

290+ 

450 

 

CSS-1 

70-160 

-

PEN40-50 

300+ 

450 

 

CSS-1H 

70-160 

-

PEN60-70 

295+ 

450 

 

Cutbacks 

 

 

PEN85-100 

280+ 

450 

 

MC-30 

80+ 

100 

PEN120-150 

270+ 

425 

 

MC-70 

120+ 

100 

PEN200-300 

270+ 

350 

 

MC-250 

165+ 

150 

Emulsions 

 

 

 

MC-800 

200+ 

150 

RS-1 

70-140 

-

MC-3000 

230+ 

150 

RS-2 

125-185 

-

RC-70 

120+ 

- 

HFRS-2 

125-185 

-

RC-250 

165+ 

80 

MS-1 

70-160 

-

RC-800 

200+ 

80 

MS-2 

70-160 

-

RC-3000 

230+ 

80 

MS-2H 

70-160 

-

SC-70 

120+ 

150 

HFMS-1 

70-160 

-

SC-250 

165+ 

175 

HFMS-2 

70-160 

-

SC-800 

200+ 

200 

Calder Brothers Corporation 

Model: Precision Spray

Serial # 

944-N-P2C---S-D00000 to Current

Page30 

V2.2

Содержание Mauldin Precision Spray

Страница 1: ...R OWNER OPERATOR PARTS MANUAL Precision Spray Serial Number Precision Spray Specification Number Chassis Serial Number Sold Serviced by Calder Brothers Corporation Model Precision Spray Serial 944 N P...

Страница 2: ...tion E Fuels Lubrication Pages 38 40 Section F Transportation Theft Deterrents Pages 41 44 Section G Troubleshooting Pages 45 56 Section H Service Pages 57 67 Section I Storage Pages 68 70 Section J P...

Страница 3: ...ct a Operator shall not engage in activities to divert their attention for truck or distributor operations b Operator shall be responsible for the chassis distributor and its functions during operatio...

Страница 4: ...hine clear of sparks open flames and incandescent material Some bitumen fumes are flammable and can explode b Operator shall never load machine when water is present in the bottom of the tank Hot mate...

Страница 5: ...nce General Safety Instructions DANGER Danger indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Warning indicates a potentially hazardous...

Страница 6: ...raise bar to travel position and lock in place 3 Place rotary control switch to OFF turn master control switch off and push E stop button 4 Idle engine for gradual cooling 5 Turn the Starter Key Switc...

Страница 7: ...e Avoid falling branches trees and up turning roots and do not drive onto brush piles logs or large rocks IF YOU ARE NOT CAREFUL WHILE OPERATING THIS MACHINE ANY OF THE ABOVE FACTORS COULD CAUSE THE M...

Страница 8: ...is equipped with an enclosed cab Do NOT refill the Fuel Tank when the Engine is hot Allow Engine to cool down BEFORE refilling A hot Engine can ignite the fuel if it should spill or splash Do NOT smo...

Страница 9: ...vide these SAFETY GUARDS AND WARNING DEVICES The machine is fitted with a Roll Over Protective Structure ROPS in accordance with industry standards It is intended to offer protection to the operator f...

Страница 10: ...n either side of platform Part 165924 Located either side of the radiator Part 065927 Located at various places on the machine Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D000...

Страница 11: ...Part 108787 Located in cab easily viewable by operator Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page11 V2 2...

Страница 12: ...Part A1002504 Located on fuel tank Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page12 V2 2...

Страница 13: ...NOTES Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page13 V2 2...

Страница 14: ...tank Hand Spray Automatic full circulating spraybar regulations for asphalt distributors Clean Out clean out cycle 4 incrament width control of spec 49 CFR 173 247 BurnerControls spraybar after first...

Страница 15: ...ble of returning all material in spray bar and spray bar lines back to the tank by means pump suction Distributor to be equipped with automatic one touch clean out system which flushes spray bar spray...

Страница 16: ...uck unit regulated at rear of machine to draw solvent to the low pressure spray gun assembly Additional pumping unit for solvent i e additional electric pump will not be acceptable Hand spray attachme...

Страница 17: ...be cleaned automatically during clean out cycle including filter box spray bar and spray lines using heated cleaning solution HEATING SYSTEM Diesel fired burners two 2 in quantity Two Flue tubes to ru...

Страница 18: ...witch o Distance Volume used reset switch o Display Selection switch In cab Instrumentation to have illuminated display containing o Truck travel speed in Feet per Minute or Meters per Minute o Applic...

Страница 19: ...NOTES Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page19 V2 2...

Страница 20: ...s 12 Right Blower Fuel Switches 13 Rotary Selector Switch Off Tank Circulate Load Xfer Handspray Unload Reverse Suction Clean Out Cab 14 Manual Pump Speed Dial 15 LCD Screen CAUTION The operator must...

Страница 21: ...witches 4 Ft Increments 9 Right Bar Extend Retract 10 Curb Side Spray Enable Switches 1 Ft Increments 11 Right Wing Up Down If Installed 12 Left Wing Up Down If Installed 13 Select Switch 14 LCD Scree...

Страница 22: ...Washdown fluid valve 3 Washdown air valve 4 Air dryer do not add oil 5 Nozzle shut pressure regulator Normal operating pressure should be between 10 and 50 psi Calder Brothers Corporation Model Precis...

Страница 23: ...rner thermocouple 3 Pencil thermometer tube 4 Diesel burner unit 3 2 1 1 Contents gage 2 Contents Indicator 3 Mercury safety switch Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S...

Страница 24: ...anhole opening 3 Overflow drain tube 4 Rollover protection frame 4 3 2 1 1 Fixed handle 2 Spray valve handle 3 Nozzle 4 Rotary union Calder Brothers Corporation Model Precision Spray Serial 944 N P2C...

Страница 25: ...atic valve actuators 2 Asphalt plug valves 2ea 3 2way valves 1ea 3 3way valve 1ea 4 2way valve 3 Hand spray valve Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current...

Страница 26: ...ted 2 Self cleaning strainer box 3 Asphalt shaft guard 4 Hydraulic pump asphalt power 5 Pulse pick up counts revolutions of asphalt pump Calder Brothers Corporation Model Precision Spray Serial 944 N...

Страница 27: ...NOTES Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page27 V2 2...

Страница 28: ...Precision Spray Operations Manual Asphalt Distributor Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page28 V2 2...

Страница 29: ...tanks or transfer vehicle b If top loading make sure master control is OFF c Open manhole cover at top of tank and lower load line at least 24 below the top of opening and secure the load line to the...

Страница 30: ...should be turned clock wise to 2 4 to allow materials to circulate as they are being heated g When set temperature is reached the burners will turn off and the material is ready to spray h For proper...

Страница 31: ...f area to be sprayed b Remember that for proper coverage the nozzle should be set at a 20 degree angle on the bar The nozzle wrench supplied with the Precision Spray can ensure this c Set Setup Run sw...

Страница 32: ...roll Down switch to scroll between App Rate Presets Sets the percent of one turn of the asphalt pump required to get one gallon of fluid out Example Volume Ratio 0 75 so 0 75 turns of the asphalt pump...

Страница 33: ...arily clicked to SPRAY a e If a preset Distance was set the controller will put the bar into Bar ntil Bar FT Inches Rate Gallons per Squa momentarily clicked to OFF the controller will be in Bar Circu...

Страница 34: ...pen Tank Valve Close Retu Bar Turn the Bar REV Su 5 Open the LT bar for eeCleanOpenBarT 6 Close the LT bar for eeCleanShutBarT3 7 Open the RT bar for eeCleanOpenBarT2 8 Close the RT bar for eeCleanShu...

Страница 35: ...or Calibration n be re calibrated by doing the following he sensors see fig 3 3 n procedure above Both spray bars need to be calibrated on m adjusted or replaced To calibrate the spray bar sensors per...

Страница 36: ...display reads 0 zero feet Begin travel in desire e Turn the spray toggle on when crossing the first ma and turn spray toggle off when crossing the second marker at 1000 If necessary adjust distance ra...

Страница 37: ...NOTES Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page37 V2 2...

Страница 38: ...chine when smoking or near a fire or open flame Avoid spilling fuel spill occurs wipe it up immediately NEVER add fuel when Engine is HOT Keep parts properly lubricated to prevent excessive parts wear...

Страница 39: ...rations show the location of all grease fittings G Wipe dirt forced into the Bearings of the pivot joints Replace any missing or damaged fittings when necessary To minimize dirt build up avoid excessi...

Страница 40: ...NOTES Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page40 V2 2...

Страница 41: ...f sufficient strength to support the machine 2 ly attached to the truck or trailer bed 3 length MUST be at 4 be at least 1 1 2 times the tire width efer to Figure F 1 below ruck Bed Top of Ramp MUST M...

Страница 42: ...r tools to float TRANSIT position when loaded on transport vehicle Tools in float position offer no stabilization when vehicle bounces IN f in transit for a few days follow these guidelines 1 aise air...

Страница 43: ...nd anti theft devices 3 s when NOT in use cle storage yard If eck 5 r and insurance company Provide all 6 d this same information to Calder T OF CONSTRUCTION EQUIPMENT PSI has recorded all Part Number...

Страница 44: ...NOTES Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page44 V2 2...

Страница 45: ...Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page45 V2 2...

Страница 46: ...Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page46 V2 2...

Страница 47: ...Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page47 V2 2...

Страница 48: ...Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page48 V2 2...

Страница 49: ...a 10K ohm pot with 1K ohm end resistors Right Bar Sensor out of range res and potentiometer must 5 Check wi be a 10K ohm pot with 1K ohm end resistors DVC22 is not communicating N cable and connector...

Страница 50: ...IN STANDBY STATE LF TEST STATUS MS SOLID G FLASHING GREEN FLASHING RED RECOVERABLE FAULT SOLID RED UNRECOVERABLE FAULT FLASHING RED GREEN DEVICE IS IN SE NETWORK OFF IF NO OTHER THE NS EEN DETECTED ON...

Страница 51: ...DIG29 DIG39 DIG10 Lift Bar Down DIG20 Left Extensio DIG30 DIG40 n LED INDICATORS DVC22 NAME NO FAULT FAULT MODULE STATUS MS DEVICE IN STANDBY STATE TEST SOLID GREEN NG GREEN FLASHI FLASHING RED RECOV...

Страница 52: ...RECOVERABLE FAULT SOLID RED UNRECOVERABLE FAULT EL FLASHING RED GREEN DEVICE IS IN S NETWORK STATUS NS OFF IF NO OTHER MODULES IN SYSTEM N IF THERE ARE SOLID GREE OTHER MODULES IN THE SYSTEM FLASHING...

Страница 53: ...RECOVERABLE FAULT SOLID RED UNRECOVERABLE FAULT EL FLASHING RED GREEN DEVICE IS IN S NETWORK STATUS NS OFF IF NO OTHER MODULES IN SYSTEM N IF THERE ARE SOLID GREE OTHER MODULES IN THE SYSTEM FLASHING...

Страница 54: ...UMBER III DATE IV BY L 0 CREATED 2 27 04 PRL 1 Prototype Additions 3 25 04 PRL 2 Moved Bar Up Down Outputs to DVC42 ECO 5383 5 24 04 PRL Calder Brothers Corporation Model Precision Spray Serial 944 N...

Страница 55: ...Auto CleanOut RPM to turn CCW Rev S 17 eeCleanSuckBarT1 30000 Auto Cleanout time ms to Rev Suck the Bar before opening 1 Auto Clean 19 eeCleanShutBarT3 4000 Auto CleanOut time ms to Shut Bars 20 eeLTb...

Страница 56: ...OTES N Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page56 V2 2...

Страница 57: ...shoes Wear a face shield when you disassemble spring loaded components or work with battery acid Wear a helmet or goggles with special lenses when you weld or cut with a torch When working beneath a...

Страница 58: ...changeable with original parts and of equal quality Use care NOT to damage machined and polished surfaces Clean or replace all damaged or painted over plates and decals that can NOT be read After serv...

Страница 59: ...ry is charged in a well ventilated area NEVER lay a metal object on top of a Battery A short circuit can result Battery acid is harmful to skin and fabrics If acid spills follow these first aid tips 1...

Страница 60: ...cement 500 Hours or Every Season The hydraulic fluid should be replaced every 500 hours every season or sooner if fluid becomes contaminated Stop the Engine and lower all attachments Drain the Reservo...

Страница 61: ...oblems o Start by removing the 2 screws shown in Fig 1 Fig 1 Fig 2 Fig 3 o Next using fine emry paper remove any dirt smoke or corrosion from contact springs see Fig 2 o With same emry paper remove an...

Страница 62: ...s the burners the smoke from the stack will be c invisable an ompletely d the burners will become tle s provided the smoke ree o Start by removing the 2 screws shown Fig 5 very difficult to light o If...

Страница 63: ...Section H Service efer to Section H Service efer to Section H Service efer to Section H Service efer to Section E Fuels Lubrication or efer to Section H Service efer to Section A Safety for Decal Che...

Страница 64: ...id Level and Connections 2 Check Fan Belt Tension Wear 3 Check Tire pressure 4 Check Wheel Nuts Refer to Section H Service Refer to Section H Service Refer to Section H Service Refer to Section H Serv...

Страница 65: ...r Element 3 Replace Fuel Filters 4 Check Fluid in Power Wheel Hubs 5 Check Cylinder Attach Bolts Pin Setscrews Refer to Section H Service Refer to Section H Service Refer to Section H Service Refer to...

Страница 66: ...ervice Refer to Section H Service DATE SERVICE IS COMPLETED MAINTENANCE LOG SERVICE AS REQUIRED COMPONENT SERVICE REQUIRED PROCEDURE SECTION TOPIC REFERENCE 1 Change Hydraulic Fluid Clean Wash or Stea...

Страница 67: ...NOTES Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page67 V2 2...

Страница 68: ...Radiator and Engine block or that the amount of anti freeze in it is adequate to keep the coolant from freezing Refer to the separate Engine manual provided for anti freeze recommendations and quantit...

Страница 69: ...orm 1 als 3 4 em g the machine from storage and BEFORE operating it the following Change Engine oil and Filter to remove condensation or other residu 2 Wipe off grease from Cylinder rods Lubricate ALL...

Страница 70: ...NOTES Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page70 V2 2...

Страница 71: ...EL Precision Spray 2000 3500 Covers Serial Number Range 600 K P2C S 02600 Through __________________ SOLD SERVICED BY Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Cur...

Страница 72: ...4 124448 Gasket 3 123327 Gasket Asphalt pump square 123 123745 Norgren 3 station air valve assembly 017 0203 Norgren 3 station individual valve section 017 0203V Norgren 3 state cable 017 0203 9C Nor...

Страница 73: ...b light red rear 123012 6 Fender 124275 7 Fender support 122 308234 8 Fender mount 122 308230 9 Mud flaps 123140 10 Wash down tank 122 308120 Washdown tank cap 050 0522 11 Decal Right hand 024 0135 Le...

Страница 74: ...auge Front standard 123379 G Contents gauge Front metric 123379 L 3 Contents nut gland 123 123329 4 Contents needle 122 123377 5 Mercury switch 020 0036 6 Mercury switch clip mount 020 0076 1 2 3 4 5...

Страница 75: ...mount R 123 308410 Tool box mount L 123 308411 4 Clearance light red 123013 5 Clearance light amber 123014 6 Fender 124275 7 Fender support 122 308234 8 Fender mount 122 308230 9 Mud flaps fender moun...

Страница 76: ...4111 1 7 Harness to rear control box not shown 010 0572 8 Cable eurofast bulkhead 122425 9 Eurofast connection Tee 122427 10 Resistor Eurofast connector 122428 Toggles 020 0405 020 0395 Traffic Side B...

Страница 77: ...2 125430 Strainer box lid 122 125407 9 Asphalt pump 123477 p 10 Asphalt pump motor 124446 B Sensor pulse wire 124446 1 Motor coupler 125422 11 Spray bar lift cylinder 012 0008 Cylinder pin kit 012 002...

Страница 78: ...top button 123714 E stop coupling 123714 1 E stop contact 123714 2 11 Relay E0141 12 Cable minifast bulkhead 122429 13 Cable eurofast eurofast 3M 122433 14 Cable eurofast eurofast 5M 122432 15 Resisto...

Страница 79: ...kers Part Number E0128 1 E0128 2 E0128 3 Circuit breaker 15 amp 5 amp 25 amp 1 7 Bank Vale assembly 017 0204 Individual Valve Sections 017 0204V 2 Air valve harness 017 0204 15C 3 Hydraulic manifold 0...

Страница 80: ...123106 8 Decal Calder Brothers Corp not shown 024 0156 9 Gear rack not shown 123 123542 Gear 015 123487 10 Air valve box 122 308298 Air valve box lid 123 308304 11 3 Bank Valve Assembly 017 0203 Indi...

Страница 81: ...3484 0 1 50 95 4 10 30 123484 1 5 60 95 6 15 40 123484 15 2 80 95 8 5 25 55 123484 2 based on pressure of 35psi 1 1 8 npt plug 019 0012 2 Str x npt 014 0439 3 90 x 1 8 npt 014 0606 4 T x x 014 0607 5...

Страница 82: ...1 ADC motor kit 130320 1 Igniter 123459 16 Coil 12v 130320 11 2 Dial Thermometer 123480 3 Thermostat Capillary Tube See Rear Control Box 4 Pencil Thermometer 123455 1 2 3 4 Calder Brothers Corporatio...

Страница 83: ...head 123464 2 Filter element 123464 1 3 3 8 ball valve 3x 122462 4 Air water separator 124402 5 Valve grease fitting 2x 030 0534 6 Inline Burner Fuel Check Valve 1 per burner 123464 1 2 4 5 6 3 3 Cald...

Страница 84: ...20750 3 Hydraulic motor 123462 4 PTO Unit 124115 5 Drive shaft 124121 6 Yoke end 124113 7 Lock cap screw 123122 8 Braided PTO Hose not shown 124112 1 2 3 4 5 6 Calder Brothers Corporation Model Precis...

Страница 85: ...NOTES Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page85 V2 2...

Страница 86: ...Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page86 V2 2...

Страница 87: ...der Brothers Corporation 250 E Warehouse Ct Taylors SC 29687 4amauldin com 864 244 4800 Fax 864 244 5007 Calder Brothers Corporation Model Precision Spray Serial 944 N P2C S D00000 to Current Page87 V...

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