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CAUTION

Only fill in oil through the oil filler opening.

l

Carefully lift up the control panel halfway

l

Disconnect the earth connection wire (ECW)

l

Disconnect the tool interface cable (TI)

l

Let the control panel (CP) on the vacuum pump

l

Unscrew the oil fill plug (OFP)

l

Fill in oil up to the middle of the oil sight glass

l

Make sure that the oil level lies between the MIN and MAX
markings on the oil sight glass

l

Make sure that the seal of the fill plug is not damaged and that it
sit properly. Replace it if necessary

l

Screw on the fill plug again

l

Connect the tool interface cable (TI) and the earth connection wire
(ECW)

l

Put the control panel (CP) back at his original place

Checking the cooling water

Checking the cooling water flow

l

Check the cooling water flow regularly

If the flow drops, check for leaks

u

Make sure that the specifications of the cooling water are
followed

Checking the nitrogen

Checking the nitrogen flow

l

Check the nitrogen flow regularly

If the flow drops, check for leaks

u

Make sure that the specifications of the nitrogen are followed

Checking the current consumption

l

Check the current intensity of the motor

An increased intensity is an indication for a fault

Checking the sound absorber
(accessory)

l

Make sure that the condensate does not collect at the exhaust of
the vacuum pump

l

Drain the condensate at the drain opening and collect it in a
container

l

Dispose of the condensate according to applicable environmental
protection regulations

l

Check the sound absorber regularly and clean it if necessary

Checking the leak-protection
non-return valve (accessory)

l

Check the leak-protection non-return valve regularly and clean it if
necessary

CAUTION

Wear protective clothing when carrying out maintenance work on
the sound absorber and leak-protection non-return valve.

There could still be residues of contamination.

Overhaul

CAUTION

Inappropiate maintenance work on the vacuum pump can damage
the pump.

Danger of explosion!

If requirements are not met, the vacuum pump may not be switched
on!

Should work exceed the dismantling work described in this
handbook, it may only be carried out by authorised persons.

DANGER

If the vacuum pump has pumped gases that were contaminated
with foreign bodies that are hazardous to health, the oil and con-
densate are also contaminated with these foreign bodies.

These foreign bodies can penetrate into pores, openings and other
internal parts of the vacuum pump.

There is a health hazard when dismantling the vacuum pump.

There is also a danger to the environment.

Prior to shipping, the vacuum pump must imperatively be decon-
taminated and the degree of contamination must be documented in
a declaration of decontamination (“Declaration of Decontamina-
tion”), which can be downloaded from www.buschvacuum.com.

Busch service will only accept vacuum pumps that come with a
completely filled in and legally binding signed form.

Overhaul

BC 0101 G

Page 16

0870704904 (En)

Содержание COBRA BC 0101 G

Страница 1: ...0870704904 0004_en Original instructions Modi cations reserved 20 10 2021 Instruction Manual COBRA Screw Vacuum Pumps BC 0101 G Get technical data instruction manuals service kits...

Страница 2: ...e system 13 Switching the system off 13 Maintenance 13 Maintenance program 14 Weekly 14 Monthly 14 Yearly 14 Every 16 000 hours of operation at the latest after 4 years 14 Lock Out Tag Out procedure 1...

Страница 3: ...control Interface CWC Cooling water connections TIC Tool interface connection HC Handpad connection EB Eye bolts CP PLC box PB Start Stop button PL Power led ES Warning Alarm led OSG Oil sight glass...

Страница 4: ...erned the vacuum pump is suitable for evacuation of a 300 liters tank The vacuum pump is not suitable for continuous duty at a pressure more or equal than 150 hPa mbar Caution the operating cycle of 1...

Страница 5: ...d the design level Example BC 0101 G BC standard version 0101 100 m3 h G Design Safety Intended use DEFINITION To rule out any misunderstanding the term handling of the vacuum pump covers transport st...

Страница 6: ...wer supply l Switch off the water quick connections inlet first then outlet l Put the label or warning board Maintenance processing on or next to the pump Safety Lockout procedure l Take off the label...

Страница 7: ...rs and corresponding actions Without this form duly completed and signed by a legally responsible person the pump should not be disassembled l Proceed to disassembly of the vacuum pump Please make sur...

Страница 8: ...cuum pump is equipped with accessories that could influence the centre of gravity this must be taken into account when lifting and a belt must additionally be attached to a specific point l Fasten the...

Страница 9: ...n and start up Necessary installation instructions CAUTION If the necessary installation instructions are not followed and particularly in the case of inadequate cooling Risk of damage to and total de...

Страница 10: ...e case of long intake lines the line cross section should be larger than the intake flange to prevent a drop in the performance of the vacuum pump If you have any doubts contact your Busch representat...

Страница 11: ...OBRA BC 0101 G vacuum pumps are always delivered without oil see the chapter Oil types for information on the recommended oils l Prepare the quantity of oil specified in the table Oil quantity Oil fil...

Страница 12: ...owmeter must be connected in such a way that switching on leads to an alarm and stopping of the vacuum pump when the flow drops below 0 3 l min Saving the operating parameters As soon as the vacuum pu...

Страница 13: ...if the pump is shut down for a longer period of time Drain the cooling water u Pull off the connections for the inlet and outlet of the cooling water u Drain the cooling water completely u If necessa...

Страница 14: ...u Make sure that the operating room is clean and free of dust clean if necessary l Make sure that the vacuum pump has been switched off and that it cannot be switched on again accidentally l Check the...

Страница 15: ...s also a danger to the environment Wear protective clothing when replacing contaminated oil Contaminated oil must be treated specially and must be disposed of according to applicable regulations Drain...

Страница 16: ...collect it in a container l Dispose of the condensate according to applicable environmental protection regulations l Check the sound absorber regularly and clean it if necessary Checking the leak pro...

Страница 17: ...tamination must be documented in a declaration of decontamination Declaration of Decontamina tion which can be downloaded from www buschvacuum com Dispose of the used oil and condensate according to a...

Страница 18: ...ntaminated or polluted oil can lead to hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check...

Страница 19: ...er pressure bar 2 5 Cooling water temperature C 10 25 Weight approx kg 117 Technical data BC0101G NW 0090 A Nominal suction capacity m3 h cfm 90 53 Ultimate pressure hPa mbar mTorr 0 01 7 5 Nominal mo...

Страница 20: ...Safety of machinery Basic concepts general principles of design EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 201...

Страница 21: ...Basic concepts general principles of design Risk assess ment and risk reduction BS EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower l...

Страница 22: ...Note...

Страница 23: ...Note...

Страница 24: ...Italy info busch it Japan info busch co jp Korea busch busch co kr Malaysia busch busch com my Mexico info busch com mx Netherlands info busch nl New Zealand sales busch co nz Norway post busch no Per...

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