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CAUTION

Only fill in oil through the oil filler opening.

CAUTION

Danger of burns when the oil fill plug is open.

Danger of injuries when the oil fill plug is not screwed on properly.

Only unscrew the oil fill plug when the vacuum pump has been
switched off.

The vacuum pump may only be switched on when the oil fill plug is
properly closed and tight.

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Make sure that the vacuum pump has been switched off and that
it cannot be switched on again accidentally

l

Carefully lift up the control panel halfway

l

Disconnect the earth connection wire (ECW)

l

Disconnect the tool interface cable (TI)

l

Let the control panel (CP) on the vacuum pump

l

Unscrew the oil fill plug (OFP)

l

Fill in oil up to the middle of the oil sight glass

l

Make sure that the oil level lies between the MIN and MAX
markings on the oil sight glass

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Make sure that the seal of the fill plug is not damaged and that it
sit properly. Replace it if necessary

l

Screw on the fill plug again

l

Connect the tool interface cable (TI) and the earth connection wire
(ECW)

l

Put the control panel (CP) back at his original place

Checking the colour of the oil

NOTE

: The oil must be clear and transparent. A permanent milky

colour is an indication for contamination by foreign bodies. A dark
colour is an indication for oil that has been chemically altered or
contaminated by foreign bodies.

WARNING

Dark colored oil may indicate a hazardous pump condition which
could cause personal injury.

If dark oil similar to the example shown is observed, you have to
contact the Busch Customer Service without delay.

Oil change

DANGER

If the vacuum pump has pumped gases that were contaminated
with foreign bodies that are hazardous to health, the oil is also
contaminated with these foreign bodies.

There is a health hazard when changing contaminated oil.

There is also a danger to the environment.

Wear protective clothing when replacing contaminated oil.

Contaminated oil must be treated specially and must be disposed
of according to applicable regulations.

Draining used oil

NOTE

: After switching off the vacuum pump at normal operating

temperature wait no more than 20 minutes before oil is drained.

l

Make sure that the vacuum pump has been switched off and that
it cannot be switched on again accidentally

l

Make sure that the vacuum pump is vented to atmospheric
pressure

l

Put a drain tray underneath the oil drain plug

l

Unscrew the oil drain plug

l

Drain the oil

When the oil flow has stopped:

u

Refit the oil drain plug

l

Switch on the vacuum pump for a few seconds

l

Make sure that the vacuum pump is switched off and cannot
accidentally be switched on again

l

Remove the oil drain plug again and drain any remaining oil

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Carefully unscrew and remove the magnetic plug

l

Check that no metal swarf sticks to the magnet of the magnetic
plug, clean if necessary

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Make sure that the sealing washer of the magnetic plug is not
damaged, replace it if necessary

l

Refit the magnetic plug and tighten up

l

Make sure that the sealing washer on the drain plug is undamaged
and correctly positioned, replace it if necessary

l

Refit the oil drain plug and tighten up

Dispose of the used oil in compliance with applicable regulations

CAUTION

Because of wear and tear of the seal, it is recommended to replace
the drain plug whenever the oil is changed.

Filling in new oil

l

Prepare the quantity of oil needed (see “Oil type/quantity”)

WARNING

The use of chemically contaminated or polluted oil can lead to haz-
ardous pump conditions which could cause personal injury.

NOTE

: The quantity of oil specified in the installation handbook is of

informative nature only. Check the oil level with the help of the oil
sight glass on the vacuum pump.

l

Make sure that the drain plug has been fitted properly and that
they do not leak

BC 0101 G

Maintenance

0870704904 (En)

Page 15

Содержание COBRA BC 0101 G

Страница 1: ...0870704904 0004_en Original instructions Modi cations reserved 20 10 2021 Instruction Manual COBRA Screw Vacuum Pumps BC 0101 G Get technical data instruction manuals service kits...

Страница 2: ...e system 13 Switching the system off 13 Maintenance 13 Maintenance program 14 Weekly 14 Monthly 14 Yearly 14 Every 16 000 hours of operation at the latest after 4 years 14 Lock Out Tag Out procedure 1...

Страница 3: ...control Interface CWC Cooling water connections TIC Tool interface connection HC Handpad connection EB Eye bolts CP PLC box PB Start Stop button PL Power led ES Warning Alarm led OSG Oil sight glass...

Страница 4: ...erned the vacuum pump is suitable for evacuation of a 300 liters tank The vacuum pump is not suitable for continuous duty at a pressure more or equal than 150 hPa mbar Caution the operating cycle of 1...

Страница 5: ...d the design level Example BC 0101 G BC standard version 0101 100 m3 h G Design Safety Intended use DEFINITION To rule out any misunderstanding the term handling of the vacuum pump covers transport st...

Страница 6: ...wer supply l Switch off the water quick connections inlet first then outlet l Put the label or warning board Maintenance processing on or next to the pump Safety Lockout procedure l Take off the label...

Страница 7: ...rs and corresponding actions Without this form duly completed and signed by a legally responsible person the pump should not be disassembled l Proceed to disassembly of the vacuum pump Please make sur...

Страница 8: ...cuum pump is equipped with accessories that could influence the centre of gravity this must be taken into account when lifting and a belt must additionally be attached to a specific point l Fasten the...

Страница 9: ...n and start up Necessary installation instructions CAUTION If the necessary installation instructions are not followed and particularly in the case of inadequate cooling Risk of damage to and total de...

Страница 10: ...e case of long intake lines the line cross section should be larger than the intake flange to prevent a drop in the performance of the vacuum pump If you have any doubts contact your Busch representat...

Страница 11: ...OBRA BC 0101 G vacuum pumps are always delivered without oil see the chapter Oil types for information on the recommended oils l Prepare the quantity of oil specified in the table Oil quantity Oil fil...

Страница 12: ...owmeter must be connected in such a way that switching on leads to an alarm and stopping of the vacuum pump when the flow drops below 0 3 l min Saving the operating parameters As soon as the vacuum pu...

Страница 13: ...if the pump is shut down for a longer period of time Drain the cooling water u Pull off the connections for the inlet and outlet of the cooling water u Drain the cooling water completely u If necessa...

Страница 14: ...u Make sure that the operating room is clean and free of dust clean if necessary l Make sure that the vacuum pump has been switched off and that it cannot be switched on again accidentally l Check the...

Страница 15: ...s also a danger to the environment Wear protective clothing when replacing contaminated oil Contaminated oil must be treated specially and must be disposed of according to applicable regulations Drain...

Страница 16: ...collect it in a container l Dispose of the condensate according to applicable environmental protection regulations l Check the sound absorber regularly and clean it if necessary Checking the leak pro...

Страница 17: ...tamination must be documented in a declaration of decontamination Declaration of Decontamina tion which can be downloaded from www buschvacuum com Dispose of the used oil and condensate according to a...

Страница 18: ...ntaminated or polluted oil can lead to hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check...

Страница 19: ...er pressure bar 2 5 Cooling water temperature C 10 25 Weight approx kg 117 Technical data BC0101G NW 0090 A Nominal suction capacity m3 h cfm 90 53 Ultimate pressure hPa mbar mTorr 0 01 7 5 Nominal mo...

Страница 20: ...Safety of machinery Basic concepts general principles of design EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 201...

Страница 21: ...Basic concepts general principles of design Risk assess ment and risk reduction BS EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower l...

Страница 22: ...Note...

Страница 23: ...Note...

Страница 24: ...Italy info busch it Japan info busch co jp Korea busch busch co kr Malaysia busch busch com my Mexico info busch com mx Netherlands info busch nl New Zealand sales busch co nz Norway post busch no Per...

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