background image

l

Carefully lift up the control panel (CP) halfway

l

Disconnect the earth connection wire (ECW)

l

Disconnect the tool interface cable (TI)

l

Let the control panel (CP) on the vacuum pump

l

Unscrew the oil fill plug (OFP)

l

Fill in oil

l

Make sure that the oil level lies between the MIN and MAX
markings on the oil sight glass

l

Make sure that the seal of the oil filler cap is not damaged. Replace
it if necessary

l

Screw on the oil filler cap hermetically tight

l

Connect the tool interface cable (TI) and the earth connection wire
(ECW)

l

Put the control panel (CP) back at his original place

NOTE

: It is easier to switch on the vacuum pump with cold oil when

the intake line is not closed or when the intake flange is not covered by
a rubber plate.

l

Start the vacuum pump

If the intake line is equipped with a shut-off device:

u

Close the shut-off device

If the intake line is not equipped with a shut-off device:

u

Place a rubber plate on the intake flange

l

Let the vacuum pump run for a few minutes

l

Stop the vacuum pump and wait a few minutes

l

Make sure that the oil level still lies between the MIN and MAX
markings on the oil sight glass

If the oil level is below the MIN marking:

u

Fill in more oil

If the intake line is equipped with a shut-off device:

u

Open the shut-off device

If the intake line is not equipped with a shut-off device:

u

Remove the rubber plate from the intake flange and connect
the intake line to the intake flange

CAUTION

The vacuum pump may not be lifted anymore when it has been
filled with oil.

l

Make sure before every transport that the oil has been drained out
of the vacuum pump.

CAUTION

The vacuum pump must remain in a horizontal position when it has
been filled with oil.

Checking the direct cooling

The flow of the cooling water is checked by the flowmeter CWM. The
flowmeter must be connected in such a way that switching-on leads to
an alarm and stopping of the vacuum pump when the flow drops
below 0,3 l/min.

Saving the operating parameters

As soon as the vacuum pump is working under normal conditions after
being switched on:

l

Measure the working current of the motor and save it as reference
value for all future maintenance and repair work

Recommendations on operation

Application

WARNING

The vacuum pump is designed for use under the conditions speci-
fied here.

If these conditions are not met, there is a risk of damage to or total
destruction of the vacuum pump and its components!

The vacuum pump may only be switched on under the specified
conditions.

The COBRA BC vacuum pumps are designed for use in the field of
microelectronics and similar industries.

They can be used to suck gases and gas mixtures.

WARNING

When using toxic, inflammable and/ or explosive gases, make sure
that the system corresponds in design to applicable local and na-
tional safety regulations and that all applicable safety measures are
followed.
All product-specific safety regulations must be observed.

Solid particles must not get into the vacuum pump. Procedural errors
can result in the pump sucking in a certain quantity of liquid. If the
pump has sucked in liquid, a short drying time is necessary at the end
of the procedure.

The allowed maximum inlet gas temperature depends on the inlet
pressure and the type of gas: the lower the inlet pressure (Pa), the
higher the drawn gas temperature (TGas) can be.

The following indicative values for air can be considered:

– Pa > 50 mbar, TGas < 80°C
– Pa < 50 mbar, TGas < 200°C

Installation and start-up

BC 0101 G

Page 12

0870704904 (En)

OFP 

Oil fill plug

OSG 

Oil sight glass

ECW

ECP

CP

TI

TIC

Control panel

CP 

ECP

Earth connection pump
Tool interface

TI 

ECW

Earth connection wire

OFP

OSG

Tool interface connection

TIC 

CAUTION

Before you change the type of oil, make sure that the new type is

compatible with the old type. If necessary, flush the vacuum pump.

Содержание COBRA BC 0101 G

Страница 1: ...0870704904 0004_en Original instructions Modi cations reserved 20 10 2021 Instruction Manual COBRA Screw Vacuum Pumps BC 0101 G Get technical data instruction manuals service kits...

Страница 2: ...e system 13 Switching the system off 13 Maintenance 13 Maintenance program 14 Weekly 14 Monthly 14 Yearly 14 Every 16 000 hours of operation at the latest after 4 years 14 Lock Out Tag Out procedure 1...

Страница 3: ...control Interface CWC Cooling water connections TIC Tool interface connection HC Handpad connection EB Eye bolts CP PLC box PB Start Stop button PL Power led ES Warning Alarm led OSG Oil sight glass...

Страница 4: ...erned the vacuum pump is suitable for evacuation of a 300 liters tank The vacuum pump is not suitable for continuous duty at a pressure more or equal than 150 hPa mbar Caution the operating cycle of 1...

Страница 5: ...d the design level Example BC 0101 G BC standard version 0101 100 m3 h G Design Safety Intended use DEFINITION To rule out any misunderstanding the term handling of the vacuum pump covers transport st...

Страница 6: ...wer supply l Switch off the water quick connections inlet first then outlet l Put the label or warning board Maintenance processing on or next to the pump Safety Lockout procedure l Take off the label...

Страница 7: ...rs and corresponding actions Without this form duly completed and signed by a legally responsible person the pump should not be disassembled l Proceed to disassembly of the vacuum pump Please make sur...

Страница 8: ...cuum pump is equipped with accessories that could influence the centre of gravity this must be taken into account when lifting and a belt must additionally be attached to a specific point l Fasten the...

Страница 9: ...n and start up Necessary installation instructions CAUTION If the necessary installation instructions are not followed and particularly in the case of inadequate cooling Risk of damage to and total de...

Страница 10: ...e case of long intake lines the line cross section should be larger than the intake flange to prevent a drop in the performance of the vacuum pump If you have any doubts contact your Busch representat...

Страница 11: ...OBRA BC 0101 G vacuum pumps are always delivered without oil see the chapter Oil types for information on the recommended oils l Prepare the quantity of oil specified in the table Oil quantity Oil fil...

Страница 12: ...owmeter must be connected in such a way that switching on leads to an alarm and stopping of the vacuum pump when the flow drops below 0 3 l min Saving the operating parameters As soon as the vacuum pu...

Страница 13: ...if the pump is shut down for a longer period of time Drain the cooling water u Pull off the connections for the inlet and outlet of the cooling water u Drain the cooling water completely u If necessa...

Страница 14: ...u Make sure that the operating room is clean and free of dust clean if necessary l Make sure that the vacuum pump has been switched off and that it cannot be switched on again accidentally l Check the...

Страница 15: ...s also a danger to the environment Wear protective clothing when replacing contaminated oil Contaminated oil must be treated specially and must be disposed of according to applicable regulations Drain...

Страница 16: ...collect it in a container l Dispose of the condensate according to applicable environmental protection regulations l Check the sound absorber regularly and clean it if necessary Checking the leak pro...

Страница 17: ...tamination must be documented in a declaration of decontamination Declaration of Decontamina tion which can be downloaded from www buschvacuum com Dispose of the used oil and condensate according to a...

Страница 18: ...ntaminated or polluted oil can lead to hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check...

Страница 19: ...er pressure bar 2 5 Cooling water temperature C 10 25 Weight approx kg 117 Technical data BC0101G NW 0090 A Nominal suction capacity m3 h cfm 90 53 Ultimate pressure hPa mbar mTorr 0 01 7 5 Nominal mo...

Страница 20: ...Safety of machinery Basic concepts general principles of design EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 201...

Страница 21: ...Basic concepts general principles of design Risk assess ment and risk reduction BS EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower l...

Страница 22: ...Note...

Страница 23: ...Note...

Страница 24: ...Italy info busch it Japan info busch co jp Korea busch busch co kr Malaysia busch busch com my Mexico info busch com mx Netherlands info busch nl New Zealand sales busch co nz Norway post busch no Per...

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