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Position of the pump gravity center

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The gravity center of the BC 0101 G pump is determined according
to the drawing

Installation of the vacuum pump in a
seismic zone

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Convey the pump to its final location with a pallet truck before
removing it from its support

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Unscrew the fixing screws of the pump on the transport pallet and
remove the machine from its support with an appropriate lifting
system by using the lifting brackets made for this purpose

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Check that the wheels no longer touch the ground

CAUTION

The vacuum pump is fixed to the ground with four M10 screws, one
screw per bracket. The fixing screw must stand a 1200 N tensible
force (per bracket).
The final user must adapt the type od screws depending on the
ground material.

The ground space requirement for the brackets is to be read on the
following figure

Information over the lubricants

Oil

Busch YLC 250 B n°.-art. 0831 000 054 (0.5l of Busch YLC 250 B)

Quantity: BC 0101 G : 0,12 l

Replacement: After 16’000 h (see Maintenance chapter, page 13)

Decommissioning procedure

When the product arrives at the end of the lifetime, it is necessary to
proceed to the decontamination of the vacuum pump

WARNING

Any disassembly of the vacuum pump should only be carried out by
staff trained for this purpose. Before disassembly, the user of the
vacuum pump should complete a form or “Declaration about
absence of danger” which indicates any dangers and corresponding
actions.
Without this form duly completed and signed by a legally
responsible person, the pump should not be disassembled.

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Proceed to disassembly of the vacuum pump. Please make sure to
wear a personal protective equipment (PPE) prior to any
intervention on the vacuum pump. Some residue may remain
inside.

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Proceed to decommissioning of the different parts according to the
current local and national laws

Appliance after warehousing

Prior to reoperate a vacuum pump which remained outside the buiding
for a certain period of time, make sure to let it stand at ambient
temperature in a room for a whole day.

Lock out/ Tag out for hydraulics

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Hydraulics: cooling water

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Pnematics: nitrogen

Lock Out/ Tag Out procedure (Type 1 of
electrical work)

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Stop the pump with the remote control (press on STOP button
during 10s) or with the Start/ Stop button (press it during 2 s)

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Switch off the customer’s power supply

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Switch off the water quick connections (inlet first, then outlet)

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Put the label or warning board “Maintenance processing” on or
next to the pump

The end user is responsible for providing energy isolation capabilities
on the water

Lock Out/ Tag Out procedure

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Stop the pump with the remote control (press on STOP button
during 10s) or with the Start/ Stop button (press it during 2 s)

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Switch off the customer’s power supply

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Switch off the water quick connections (inlet first, then outlet)

BC 0101 G

Safety

0870704904 (En)

Page 7

Eyebolt

Adjusting leveler

Wheel

ELECTRICAL PRINCIPLE OF OPERATION

DP Motor

Klixon 

B1

ELECTRICAL  
POWER

EMC
Filter

Frequency

inverter

Emergency 

stop

Содержание COBRA BC 0101 G

Страница 1: ...0870704904 0004_en Original instructions Modi cations reserved 20 10 2021 Instruction Manual COBRA Screw Vacuum Pumps BC 0101 G Get technical data instruction manuals service kits...

Страница 2: ...e system 13 Switching the system off 13 Maintenance 13 Maintenance program 14 Weekly 14 Monthly 14 Yearly 14 Every 16 000 hours of operation at the latest after 4 years 14 Lock Out Tag Out procedure 1...

Страница 3: ...control Interface CWC Cooling water connections TIC Tool interface connection HC Handpad connection EB Eye bolts CP PLC box PB Start Stop button PL Power led ES Warning Alarm led OSG Oil sight glass...

Страница 4: ...erned the vacuum pump is suitable for evacuation of a 300 liters tank The vacuum pump is not suitable for continuous duty at a pressure more or equal than 150 hPa mbar Caution the operating cycle of 1...

Страница 5: ...d the design level Example BC 0101 G BC standard version 0101 100 m3 h G Design Safety Intended use DEFINITION To rule out any misunderstanding the term handling of the vacuum pump covers transport st...

Страница 6: ...wer supply l Switch off the water quick connections inlet first then outlet l Put the label or warning board Maintenance processing on or next to the pump Safety Lockout procedure l Take off the label...

Страница 7: ...rs and corresponding actions Without this form duly completed and signed by a legally responsible person the pump should not be disassembled l Proceed to disassembly of the vacuum pump Please make sur...

Страница 8: ...cuum pump is equipped with accessories that could influence the centre of gravity this must be taken into account when lifting and a belt must additionally be attached to a specific point l Fasten the...

Страница 9: ...n and start up Necessary installation instructions CAUTION If the necessary installation instructions are not followed and particularly in the case of inadequate cooling Risk of damage to and total de...

Страница 10: ...e case of long intake lines the line cross section should be larger than the intake flange to prevent a drop in the performance of the vacuum pump If you have any doubts contact your Busch representat...

Страница 11: ...OBRA BC 0101 G vacuum pumps are always delivered without oil see the chapter Oil types for information on the recommended oils l Prepare the quantity of oil specified in the table Oil quantity Oil fil...

Страница 12: ...owmeter must be connected in such a way that switching on leads to an alarm and stopping of the vacuum pump when the flow drops below 0 3 l min Saving the operating parameters As soon as the vacuum pu...

Страница 13: ...if the pump is shut down for a longer period of time Drain the cooling water u Pull off the connections for the inlet and outlet of the cooling water u Drain the cooling water completely u If necessa...

Страница 14: ...u Make sure that the operating room is clean and free of dust clean if necessary l Make sure that the vacuum pump has been switched off and that it cannot be switched on again accidentally l Check the...

Страница 15: ...s also a danger to the environment Wear protective clothing when replacing contaminated oil Contaminated oil must be treated specially and must be disposed of according to applicable regulations Drain...

Страница 16: ...collect it in a container l Dispose of the condensate according to applicable environmental protection regulations l Check the sound absorber regularly and clean it if necessary Checking the leak pro...

Страница 17: ...tamination must be documented in a declaration of decontamination Declaration of Decontamina tion which can be downloaded from www buschvacuum com Dispose of the used oil and condensate according to a...

Страница 18: ...ntaminated or polluted oil can lead to hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check...

Страница 19: ...er pressure bar 2 5 Cooling water temperature C 10 25 Weight approx kg 117 Technical data BC0101G NW 0090 A Nominal suction capacity m3 h cfm 90 53 Ultimate pressure hPa mbar mTorr 0 01 7 5 Nominal mo...

Страница 20: ...Safety of machinery Basic concepts general principles of design EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 201...

Страница 21: ...Basic concepts general principles of design Risk assess ment and risk reduction BS EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower l...

Страница 22: ...Note...

Страница 23: ...Note...

Страница 24: ...Italy info busch it Japan info busch co jp Korea busch busch co kr Malaysia busch busch com my Mexico info busch com mx Netherlands info busch nl New Zealand sales busch co nz Norway post busch no Per...

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