background image

Storage

Temporary storage

l

Make sure that the intake and exhaust flanges are closed (put on
the protective caps included in the delivery package of the vacuum
pump)

l

Store the vacuum pump

if possible, the vacuum pump should be stored in its original
packaging,

indoors,

dry,

in a dust-free and

vibration-free room

Removal of the pump

Before starting a vacuum pump that has been stored outside the
building for a while, the vacuum pump must be moved to a room with
ambient temperature, where it should rest for a day.

Preservation

If the vacuum pump will be exposed to unfavourable ambient
conditions (for example, aggressive environment, frequent temperature
changes), begin immediately with preservation work on the vacuum
pump.
In the case of favourable ambient conditions, perform preservation
work on the vacuum pump if a storage period of more than three
months is planned.

l

Make sure that all openings are hermetically sealed; use adhesive
tape to fasten loose parts (seal rings, flat seals, etc.).

NOTE

: VCI is the abbreviation for “volatile corrosion inhibitor”. The

VCI molecule is an organic corrosion inhibitor in the vapour phase.
Integrated in various carriers such as film, cardboard, paper, foam,
liquid and powder, it protects the parts against corrosion as a result of
its action in the vapour phase. However, VCI packaging can attack
synthetic surfaces and surfaces of other elastomers. If in doubt, please
contact your nearest distributor. VCI packaging provides several years
of protection against corrosion, even under the harshest of conditions:
overseas shipment, extended storage before use.

l

Wrap the vacuum pump in a VCI film

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Store the vacuum pump

if possible, the vacuum pump should be stored in its original
packaging,

indoors,

dry,

in a dust-free and

vibration-free room

Start-up of the vacuum pump after storage:

l

Make sure that all protective elements, stoppers or adhesive tapes
attached before preservation have been removed

l

Switch on the vacuum pump in the sequence described in the
chapter “Installation and start-up”

Installation and start-up

Necessary installation instructions

CAUTION

If the necessary installation instructions are not followed and
particularly in the case of inadequate cooling:

Risk of damage to and total destruction of the vacuum pump and its
components!

Risk of personal injury!

The necessary installation instructions must be followed.

l

Make sure that the integration of the vacuum pump in its new
environment complies with the safety regulations according to the
Machinery Directive 2006/ 42/ EC (regarding the responsibility of
the manufacturer of the system in which the vacuum pump is to be
integrated, see information in the Declaration of Conformity).

WARNING

Local regulations regarding the motors and electric control ele-
ments must be observed when installing the pump in potentially
explosive environments. Make sure before start-up that all safety
measures have been followed.

Installation site and installation

l

Make sure that the environment of the vacuum pump is not
potentially explosive

l

Make sure that the following ambient conditions are fulfilled:

Ambient temperature: 0 ... 40 °C (32 ... 104 °F)

Ambient pressure: atmosphere

Humidity range: 20 to 95%

Altitude: up to 1000 m

CAUTION

In case of high ambient temperature, extract the air between the
machine panel and pumps casings by connecting on ventilating
extractor to the casing vent of min. 30 m

3

/h.

Do not connect the ventilating extractor with any process gas
discharge.

l

Make sure that the cooling water fulfills the following
requirements:

Temperature: 10 - 25 °C

Overpressure: 2 - 5 bar (relative)

Approximate flow rate: 1 l/ min for the standard version

Water hardness: < 5° dGH

NOTE:

1° (german degree = 1° dGH) = 1,78° (french degree) = 1,25 e

(english degree) = 17,9 mg/kg CaCO3 (american hardness)

l

Make sure that the cooling water is neutral and clean

l

Make sure that the cooling water outlet is unpressurised

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Make sure that the nitrogen fulfills the following requirements:

Overpressure: 1,5 bar

Approximate flow rate: 0 - 50 l/ min

l

Make sure that the ambient conditions correspond to the
protection class of the motor (according to nameplate)

l

Make sure that the vacuum pump is placed on or fastened to a
horizontal surface

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Make sure that the vacuum pump is level

BC 0101 G

Storage

0870704904 (En)

Page 9

Содержание COBRA BC 0101 G

Страница 1: ...0870704904 0004_en Original instructions Modi cations reserved 20 10 2021 Instruction Manual COBRA Screw Vacuum Pumps BC 0101 G Get technical data instruction manuals service kits...

Страница 2: ...e system 13 Switching the system off 13 Maintenance 13 Maintenance program 14 Weekly 14 Monthly 14 Yearly 14 Every 16 000 hours of operation at the latest after 4 years 14 Lock Out Tag Out procedure 1...

Страница 3: ...control Interface CWC Cooling water connections TIC Tool interface connection HC Handpad connection EB Eye bolts CP PLC box PB Start Stop button PL Power led ES Warning Alarm led OSG Oil sight glass...

Страница 4: ...erned the vacuum pump is suitable for evacuation of a 300 liters tank The vacuum pump is not suitable for continuous duty at a pressure more or equal than 150 hPa mbar Caution the operating cycle of 1...

Страница 5: ...d the design level Example BC 0101 G BC standard version 0101 100 m3 h G Design Safety Intended use DEFINITION To rule out any misunderstanding the term handling of the vacuum pump covers transport st...

Страница 6: ...wer supply l Switch off the water quick connections inlet first then outlet l Put the label or warning board Maintenance processing on or next to the pump Safety Lockout procedure l Take off the label...

Страница 7: ...rs and corresponding actions Without this form duly completed and signed by a legally responsible person the pump should not be disassembled l Proceed to disassembly of the vacuum pump Please make sur...

Страница 8: ...cuum pump is equipped with accessories that could influence the centre of gravity this must be taken into account when lifting and a belt must additionally be attached to a specific point l Fasten the...

Страница 9: ...n and start up Necessary installation instructions CAUTION If the necessary installation instructions are not followed and particularly in the case of inadequate cooling Risk of damage to and total de...

Страница 10: ...e case of long intake lines the line cross section should be larger than the intake flange to prevent a drop in the performance of the vacuum pump If you have any doubts contact your Busch representat...

Страница 11: ...OBRA BC 0101 G vacuum pumps are always delivered without oil see the chapter Oil types for information on the recommended oils l Prepare the quantity of oil specified in the table Oil quantity Oil fil...

Страница 12: ...owmeter must be connected in such a way that switching on leads to an alarm and stopping of the vacuum pump when the flow drops below 0 3 l min Saving the operating parameters As soon as the vacuum pu...

Страница 13: ...if the pump is shut down for a longer period of time Drain the cooling water u Pull off the connections for the inlet and outlet of the cooling water u Drain the cooling water completely u If necessa...

Страница 14: ...u Make sure that the operating room is clean and free of dust clean if necessary l Make sure that the vacuum pump has been switched off and that it cannot be switched on again accidentally l Check the...

Страница 15: ...s also a danger to the environment Wear protective clothing when replacing contaminated oil Contaminated oil must be treated specially and must be disposed of according to applicable regulations Drain...

Страница 16: ...collect it in a container l Dispose of the condensate according to applicable environmental protection regulations l Check the sound absorber regularly and clean it if necessary Checking the leak pro...

Страница 17: ...tamination must be documented in a declaration of decontamination Declaration of Decontamina tion which can be downloaded from www buschvacuum com Dispose of the used oil and condensate according to a...

Страница 18: ...ntaminated or polluted oil can lead to hazardous pump conditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check...

Страница 19: ...er pressure bar 2 5 Cooling water temperature C 10 25 Weight approx kg 117 Technical data BC0101G NW 0090 A Nominal suction capacity m3 h cfm 90 53 Ultimate pressure hPa mbar mTorr 0 01 7 5 Nominal mo...

Страница 20: ...Safety of machinery Basic concepts general principles of design EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 201...

Страница 21: ...Basic concepts general principles of design Risk assess ment and risk reduction BS EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower l...

Страница 22: ...Note...

Страница 23: ...Note...

Страница 24: ...Italy info busch it Japan info busch co jp Korea busch busch co kr Malaysia busch busch com my Mexico info busch com mx Netherlands info busch nl New Zealand sales busch co nz Norway post busch no Per...

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