Burnham SM-6 Скачать руководство пользователя страница 9

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b.   Drill four (4) pilot holes, properly sized for the 

non-corrosive fasteners (stainless steel, brass or 
aluminum) to be used to secure the wall fl ange to 
wall.

c.   Attach four (4) ½” long threaded aluminum spacers 

to the outer fl anges of the exterior telescoping 
intake air duct wall fl ange with four (4) #10-32 x 
¼”  long  stainless  steel  machine  screws  provided.               
(See Figure 5).

d.   Apply a ¼” thick continuous bead of silicone rubber 

type caulking to the rear of the exterior telescoping 
intake air duct wall fl ange approximately 1” from 
duct.

e.   Re-install exterior telescoping intake air duct and 

secure to wall.

       NOTE:  Non-corrosive (stainless steel, brass or 

aluminum) fasteners must be used.

f.   Apply a bead of silicone rubber caulking to 

perimeter of wall fl ange, where the wall and fl ange 
join. Use a tool or your fi nger and apply pressure 
while smoothing caulking to provide a weather-tight 
seal.

4

 

INSTALLING VENT TUBE, ORIFICE PLATE 
AND VENT TERMINAL COVER (See Figures 4 
and 5).

a.   The vent tube furnished has a standard length of 

24”.  This length is suitable for a wall thickness 
from 5” to 15”.

b.   To determine the proper length required, place a 24” 

level horizontally across the exterior wall fl ange, 
just below the aluminum spacers, measure the 
distance between the outlet fl ange on the fan and 
the level.  Add 1” to this measurement for the total 
length of the vent tube.

c.   Measuring from the fl ange end of the vent tube, 

mark the total length required.  Cut off and discard 
the remaining piece.

d.   IMPORTANT!  Before connecting vent tube to fan, 

install the orifi ce plate and two (2) cerafi bre gaskets 
on the fan outlet fl ange weld studs in the proper 
order of assembly, gasket fi rst, orifi ce plate second 
and remaining gasket last. (See Figures 4 and 5).

e.   Insert the vent tube, fl ange fi rst, through the intake 

air duct and secure to fan outlet fl ange with four (4) 
¼” fl at washers, ¼” lock washers and ¼”-20 brass 
hex nuts provided.

f.   Position vent terminal cover over exterior intake air 

duct.  Insert end of vent tube into collar on rear of 
vent terminal cover.  Align four (4) holes on cover 
with ½” long threaded aluminum spacers.  Secure 
vent terminal cover with four (4) #10-32 x ¼” long 
stainless steel machine screws provided.

5

 

DO NOT REPLACE ENCLOSURE COVER until 
boiler piping is completed and system is fi lled, vented 
and checked for water leaks.

CONNECT SUPPLY AND RETURN PIPING TO 
heating system.

 OXYGEN CORROSION:

 

Oxygen contamination of the boiler water will cause 
corrosion of the iron and steel boiler components, 
which can lead to failure.  As such, any system must 
be designed to prevent oxygen absorption in the fi rst 
place or prevent it from reaching the boiler.  Problems 
caused by oxygen contamination of boiler water are not 
covered by Burnham’s standard warranty.

 

There are many possible causes of oxygen 
contamination such as:

1.   Addition of excessive make-up water as a  result of 

system leaks.

2.   Absorption through open tanks and fi ttings.

3.   Oxygen permeable materials in the distribution 

system.

 

In order to insure long product life, oxygen sources 
should be eliminated.  This can be accomplished by 
taking the following measures:

1.   Repairing system leaks to eliminate the need for 

addition of make-up water.

2.   Eliminating open tanks from the system.

3.   Eliminating and/or repairing fi ttings which allow 

oxygen absorption.

4.   Use of non-permeable materials in the distribution 

system.

5.   Isolating the boiler from the system water by 

installing a heat exchanger.

a.   For heating only, see Figure 6.  Consult I=B=R 

Installation Guides.  Clearance between hot 
water pipes and combustible material must not 
be less than ½”.

b.  If this boiler is used in connection with 

refrigeration systems, the boiler must be installed 
so that the chilled  medium is piped parallel 
with the heating boiler using appropriate valves 
to prevent the chilled medium from  entering 
the boiler, see Figure 7.  Also consult I=B=R 
Installation and Piping Guides.  If this boiler 
is connected to heating  coils located in air 
handling units where they may be exposed 
to refrigerated air, the boiler piping must  be 
equipped with fl ow control valves to prevent 
gravity circulation of boiler water during the 
operation of the cooling system.

c.  Pipe safety relief valve to suitable drain.

 

CAUTION:  Safety relief valve should be piped 
to an open drain — full size of discharge outlet on 
relief valve without any provision of  “shut-off” 
between the relief valve and discharge into drain.

d.  Install diaphragm type expansion tank (not 

furnished) in system piping.

Содержание SM-6

Страница 1: ...l i o B e d i v o r p r e l i o b r e b m u N l e d o M r e l i o B r e b m u N l a i r e S r e l i o B e t a D n o i t a l l a t s n I _ _ _ _ _ _ _ M S _ _ _ _ _ _ _ 6 r o t c a r t n o C g n i t a...

Страница 2: ...of the installing contractor to see that all controls are operating properly when the installation is completed Service on this boiler should be undertaken only by trained and skilled personnel Post...

Страница 3: ...NLY Figure 1 SPACEMASTER WALL MOUNTED GAS BOILER DIMENSIONAL DATA I General Installation Requirements 4 II Installation Instructions 7 III Operating Instructions 13 IV Service 23 V Repair Parts 26 VI...

Страница 4: ...ers Therefore adequate supports must be added between existing studding b A suggested mounting height where practical is five feet six inches from floor to center line of intake air duct opening See F...

Страница 5: ...r area which has adequate air supply shall be provided One opening should be near the floor and the other near the ceiling Each shall have a free area of not less than one 1 square inch for each thous...

Страница 6: ...0 0 1 0 5 3 0 1 5 9 1 5 2 1 4 4 3 9 5 7 1 0 5 1 0 4 4 8 0 6 1 5 7 1 7 3 7 7 5 4 1 r o f I I d n a I s e l b a T h t i w d e s u e b o t s r e i l p i t l u M 0 6 0 n a h T r e h t O y t i v a r G c i...

Страница 7: ...oiler mounting wall bracket on wall using a 24 level across top corners level wall bracket and secure to wall with suitable fasteners h Attach lower R S jacket mounting bracket to right side of boiler...

Страница 8: ...e gasket is in place and flat against back plate Attach duct with four 4 20 brass hex nuts lockwashers and flat washers 3 INSTALLING EXTERIOR TELESCOPING INTAKE AIR DUCT See Figures 4 and 5 a Position...

Страница 9: ...ng stainless steel machine screws provided 5 DO NOT REPLACE ENCLOSURE COVER until boiler piping is completed and system is filled vented and checked for water leaks 6 CONNECT SUPPLY AND RETURN PIPING...

Страница 10: ...y valve will raise the system temperature while opening the by pass valve will lower the system supply temperature If it is required to perform a long term pressure test of the hydronic system the boi...

Страница 11: ...11 Figure 7 RECOMMENDED PIPING FOR COMBINATION HEATING COOLING REFRIGERATION SYSTEMS Figure 9 EXPLODED JACKET ASSEMBLY...

Страница 12: ...be influenced by drafts hot or cold water pipes lighting fixtures television rays of the sun or near a fireplace Keep large furniture away from thermostat so there will be free movement of room air ar...

Страница 13: ...s have been purged but always have one zone open At completion open all zone valves 10 Close drain valve on purge fitting 11 Continue filling the system until the pressure gauge reads 12 psi Close fil...

Страница 14: ...14 NOTE YOUR BOILER IS EQUIPPED WITH A HONEYWELL VR8204 OR VR8304 GAS VALVE PLEASE FOLLOW THESE OPERATING INSTRUCTIONS...

Страница 15: ...15 Figure 11 SCHEMATIC WIRING DIAGRAM...

Страница 16: ...16 Figure 12 LADDER WIRING DIAGRAM...

Страница 17: ...regulator on the gas valve will permit full flow through the main gas valve high fire Should a loss of flame occur the main valve closes and the spark reoccurs within 0 8 second The ignition module h...

Страница 18: ...nstalled in the 1 8 pipe tapping in the gas valve boiler off By installing gas valve up stream of manometer gas pressure can be introduced gradually without shutoff valve surge of pressure when boiler...

Страница 19: ...19...

Страница 20: ...20...

Страница 21: ...21...

Страница 22: ...lead from electrical junction block If burners are not shut down by module determine cause of malfunction Replace module or gas valve if necessary 10 MAIN BURNER FLAMES should have a clearly defined...

Страница 23: ...r and jacket front panel If the flue passageways need cleaning remove burners as described in paragraph 4 below Using long handle wire or bristle flue brush and vacuum brush flueways thoroughly from t...

Страница 24: ...attention to solder joints on bellows and float when this type of control is used Check float for evidence of collapse and check mercury bulb where applicable for mercury separation or discoloration P...

Страница 25: ...thing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separately from other laundry and rinse...

Страница 26: ...5 5 0 6 1 1 8 n a F s e d u l c n I y l b m e s s A t n e m e c a l p e R n a F t f a r D d e c u d n I s t e k s a G t e l t u O n a F 2 o w t d n a t e k s a G t e l n I n a F t e k s a G t e l t u...

Страница 27: ...either the supply or return piping The minimum safe water level of a water boiler is at the uppermost top of the boiler that is it must be full of water to operate safely What Kind Typically in resid...

Страница 28: ...HTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE Limited Warranty FOR RESIDENTIAL CAST IRON WATER BOILERS 03 03 Subject to the terms and conditions set forth below U S Boiler Co I...

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