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Minimum listed clearances from combustible materials 
for non-closet installation or closet installation.  (See 
Figure 3).

         

 

Top — 6”                

*Left Side —1”            

 

 

  Rear — 0”                        Right Side — 1”          

 

 

 *Front — 2”             

Flue — 0”

        

  Floor — 6”

 

Since the above dimensions are measured between 
boiler jacket and combustible walls or ceiling, practical 
service clearances for all external adjoining equipment 
must be considered (see Figure 1).  * 

A minimum of 24” 

from left side and front jacket panel is recommended for 
servicing.

 

In utility room installations, the door must be wide 
enough to allow boiler to enter or to permit replacement 
of another appliance in this room.

7

 

VENTILATION AND COMBUSTION AIR.  
Provide provisions for combustion and  ventilation air 
in accordance with Section 5.3, Air for combustion 
and ventilation, of the National Fuel Gas Code, ANSI 
Z223.1 or applicable provisions of local building codes.  
This boiler is equipped with a fan which produces 
an induced draft through the unit.  Combustion air is 
pulled in from outdoors and the fl ue gases are exhausted 
to the outdoors through the intake air/vent system.  (See 
Figure 4).

a.  Combustion air is provided 100% from the 

outdoors.  Air is pulled in on all four sides of vent 
terminal cover, through the air intake duct and to 
the combustion area enclosure.  The vent terminal 
must be mounted on a fl at surface which is fl ush or 
protrudes outward from the exterior wall.  Avoid 
recesses, niches or areas which might have reduced 
fresh air circulation.

b.  Ventilation — When the boiler is installed in 

an unconfi ned space in a building of normal or 
unusually tight construction, there is no additional 
provision required to insure adequate air for 
ventilation of the jacket or control compartment.

 

When the boiler is installed in a confi ned space, 
two openings in a wall or door to an adjoining 
interior area which has adequate air supply shall be 
provided.  One opening should be near the fl oor and 
the other near the ceiling.  Each shall have a free 
area of not less than one (1) square inch for each 
thousand (1000) BTU input to all appliances in the 
boiler room.  (See Figure 3).

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CONNECT GAS SERVICE from meter to gas 
control assembly in accordance with local piping codes 
and requirements of gas company, see Figure 1.  They 
may require piping of larger size than 1/2” control 
assembly connection, especially if run from meter is 
long or includes several elbows.

 

This piping is to be supplied by the installer and must 
include a trap, a ground joint union and a manual shut-
off valve upstream of the gas control assembly outside 
of the jacket when codes require, see Figure 1.  A pipe 
thread compound resistant to the action of liquefi ed 
petroleum gases should be applied to all threaded joints 
in the gas piping.  Pressure testing of the gas supply 
piping, boiler and its connections is required before 
placing the boiler in operation.

 

The boiler must be isolated from the gas supply piping 
system by closing the manual shut-off during any 
pressure testing at pressures equal to or less than 1/2 
psig.

 

The boiler and shut-off valve must be disconnected 
from the gas supply piping system during any pressure 
testing at pressures greater than 1/2 psig.

 

RECOMMENDED SIZING OF GAS SUPPLY 
PIPING TO BOILER shall be such as to provide the 
required supply of gas without undue loss of pressure 
between meter and the boiler.  Gas supply piping should 
be sized in accordance with Tables, I, II and III.

The following shall be taken into account:

a.  Allowable loss of pressure to assure a burner 

manifold pressure of 3½” water.

b.  Supply of gas to be provided in cubic feet.

c.  Length of piping and number of fi ttings.

d. Specifi c gravity of gas.

e.  Correction factor for specifi c gravity.

Figure 3

** A minimum of 24” from left side and front jacket 

panel is recommended for servicing.

 

 MINIMUM CLEARANCE TO COMBUSTIBLE SURFACES

Содержание SM-6

Страница 1: ...l i o B e d i v o r p r e l i o b r e b m u N l e d o M r e l i o B r e b m u N l a i r e S r e l i o B e t a D n o i t a l l a t s n I _ _ _ _ _ _ _ M S _ _ _ _ _ _ _ 6 r o t c a r t n o C g n i t a...

Страница 2: ...of the installing contractor to see that all controls are operating properly when the installation is completed Service on this boiler should be undertaken only by trained and skilled personnel Post...

Страница 3: ...NLY Figure 1 SPACEMASTER WALL MOUNTED GAS BOILER DIMENSIONAL DATA I General Installation Requirements 4 II Installation Instructions 7 III Operating Instructions 13 IV Service 23 V Repair Parts 26 VI...

Страница 4: ...ers Therefore adequate supports must be added between existing studding b A suggested mounting height where practical is five feet six inches from floor to center line of intake air duct opening See F...

Страница 5: ...r area which has adequate air supply shall be provided One opening should be near the floor and the other near the ceiling Each shall have a free area of not less than one 1 square inch for each thous...

Страница 6: ...0 0 1 0 5 3 0 1 5 9 1 5 2 1 4 4 3 9 5 7 1 0 5 1 0 4 4 8 0 6 1 5 7 1 7 3 7 7 5 4 1 r o f I I d n a I s e l b a T h t i w d e s u e b o t s r e i l p i t l u M 0 6 0 n a h T r e h t O y t i v a r G c i...

Страница 7: ...oiler mounting wall bracket on wall using a 24 level across top corners level wall bracket and secure to wall with suitable fasteners h Attach lower R S jacket mounting bracket to right side of boiler...

Страница 8: ...e gasket is in place and flat against back plate Attach duct with four 4 20 brass hex nuts lockwashers and flat washers 3 INSTALLING EXTERIOR TELESCOPING INTAKE AIR DUCT See Figures 4 and 5 a Position...

Страница 9: ...ng stainless steel machine screws provided 5 DO NOT REPLACE ENCLOSURE COVER until boiler piping is completed and system is filled vented and checked for water leaks 6 CONNECT SUPPLY AND RETURN PIPING...

Страница 10: ...y valve will raise the system temperature while opening the by pass valve will lower the system supply temperature If it is required to perform a long term pressure test of the hydronic system the boi...

Страница 11: ...11 Figure 7 RECOMMENDED PIPING FOR COMBINATION HEATING COOLING REFRIGERATION SYSTEMS Figure 9 EXPLODED JACKET ASSEMBLY...

Страница 12: ...be influenced by drafts hot or cold water pipes lighting fixtures television rays of the sun or near a fireplace Keep large furniture away from thermostat so there will be free movement of room air ar...

Страница 13: ...s have been purged but always have one zone open At completion open all zone valves 10 Close drain valve on purge fitting 11 Continue filling the system until the pressure gauge reads 12 psi Close fil...

Страница 14: ...14 NOTE YOUR BOILER IS EQUIPPED WITH A HONEYWELL VR8204 OR VR8304 GAS VALVE PLEASE FOLLOW THESE OPERATING INSTRUCTIONS...

Страница 15: ...15 Figure 11 SCHEMATIC WIRING DIAGRAM...

Страница 16: ...16 Figure 12 LADDER WIRING DIAGRAM...

Страница 17: ...regulator on the gas valve will permit full flow through the main gas valve high fire Should a loss of flame occur the main valve closes and the spark reoccurs within 0 8 second The ignition module h...

Страница 18: ...nstalled in the 1 8 pipe tapping in the gas valve boiler off By installing gas valve up stream of manometer gas pressure can be introduced gradually without shutoff valve surge of pressure when boiler...

Страница 19: ...19...

Страница 20: ...20...

Страница 21: ...21...

Страница 22: ...lead from electrical junction block If burners are not shut down by module determine cause of malfunction Replace module or gas valve if necessary 10 MAIN BURNER FLAMES should have a clearly defined...

Страница 23: ...r and jacket front panel If the flue passageways need cleaning remove burners as described in paragraph 4 below Using long handle wire or bristle flue brush and vacuum brush flueways thoroughly from t...

Страница 24: ...attention to solder joints on bellows and float when this type of control is used Check float for evidence of collapse and check mercury bulb where applicable for mercury separation or discoloration P...

Страница 25: ...thing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separately from other laundry and rinse...

Страница 26: ...5 5 0 6 1 1 8 n a F s e d u l c n I y l b m e s s A t n e m e c a l p e R n a F t f a r D d e c u d n I s t e k s a G t e l t u O n a F 2 o w t d n a t e k s a G t e l n I n a F t e k s a G t e l t u...

Страница 27: ...either the supply or return piping The minimum safe water level of a water boiler is at the uppermost top of the boiler that is it must be full of water to operate safely What Kind Typically in resid...

Страница 28: ...HTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE Limited Warranty FOR RESIDENTIAL CAST IRON WATER BOILERS 03 03 Subject to the terms and conditions set forth below U S Boiler Co I...

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