Burnham SM-6 Скачать руководство пользователя страница 7

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II.  Installation Instructions

 

DETERMINE BEST MOUNTING LOCATION for boiler which meets site requirements outlined in Section I, pages 4 
through 6.

1

  INSTALLING BOILER MOUNTING WALL 

BRACKET (See Figure 5).

a.  Locate wall bracket packed in miscellaneous parts 

carton.

b.  Hold wall bracket in desired location.  On studded 

walls, mounting bracket must be secured directly to 
main vertical support studs.  Interior wall coverings 
such as paneling, plaster and drywall are not suitable 
to support the unit’s weight.  Place a 24” level 
across top corners, adjust wall bracket until level.  
Using the wall bracket as a template, mark the eight 
(8) securing holes along the sides and the 4½” x 
5¼” rectangular opening at the top.  Remove wall 
bracket from wall.

 

NOTE:  The boiler mounting wall bracket is 
suitable for two main methods of wall construction.  
Masonry-built walls and stud-framed walls where 
the main vertical support studs are on 16” centers 
or alternately where adequate supports are added 
between existing studs.

c.  Drill eight (8) pilot holes, properly sized for the 

fastener determined suitable for the type of wall 
construction in the area where the boiler is to be 
mounted (i.e., lag screw for wood, machine screw 
with toggle for cinder block, etc.).

d.  Before cutting rectangular opening on interior wall, 

use a straight edge to draw an “X” inside the box 
using the four (4) corners.  Drill a hole in the center 
of the “X” straight through the wall to the outside.  
On the exterior wall draw a 4½” x 5¼” rectangular 
box centered around the reference hole which 
matches the rectangular box on the interior wall.

e.  Cut along outside edge of lines on interior and 

exterior surfaces of the wall and remove all 
material within the rectangular box.  Check the wall 
penetration by inserting one-half of the telescoping 
intake air duct through the opening.  Remove any 
jagged edges or webbing that prevents the duct from 
penetrating through the wall or from being level.  
Remove duct from wall penetration.

f.  Lay the wall bracket face down.  Apply a ¼” thick 

bead of silicone rubber type caulking around the 
rectangular opening approximately 1” from the 
edge.

g.  Reposition boiler mounting wall bracket on wall, 

using a 24” level across top corners, level wall 
bracket and secure to wall with suitable fasteners.

h.  Attach lower R.S. jacket mounting bracket to right 

side of boiler mounting wall bracket with sheet 
metal screws provided. (See Figure 5)

INSTALLING BOILER AND INTERIOR 
TELESCOPING  INTAKE  AIR  DUCT                
(See Figure 5)

a.  Separate two halves of telescoping intake air duct.  

Interior half of duct has a 1” wide rectangular gasket 
fl ange with four (4) weld studs for attaching to 
back plate of boiler.  Exterior half of duct has the 
9” square stainless steel wall fl ange for securing to 
exterior wall. (See Figure 5)

       NOTE:  1. 

Standard

 telescoping intake air duct,  

   

part No. 6110301, is for wall thickness  

   

from 5” to 9”.

 

NOTE:   2. 

Optional

 telescoping intake air duct, part  

   

No. 6110302, is for wall thickness from      

   

9” to 15”.

b.  Insert interior half of duct into rectangular opening 

and push it all the way back against wall plate.

c.  Place 6” x 7” rectangular gasket on interior duct 

fl ange and ¼” weld studs.

d.  Remove boiler from packaging.

1.  Remove surrounding packaging material from 

boiler and skid.

2.  Remove screws holding enclosure cover.

3.  Remove enclosure cover.

4.  Locate and remove two (2) lag screws which 

secure back plate of boiler to skid.  One is 
located in the upper left corner of the controls 
area and the second one is located in the lower 
right corner under the gas burner.

5.  Remove boiler from skid and set unit upright on 

fl oor in front of installation site.

NOTE:    On the back plate of the boiler is a “Z”  

           bracket approximately 10” long.  When  
 

the boiler is lifted into place, this bracket  

 

must be lowered into the ½” wide x 11”  

 

long slot at the top of the boiler mounting  

 

wall bracket. (See Figures 4 and 5)

e.  Attach upper RS jacket mounting bracket to the 

upper corner of back plate.  Loosen the two (2) 
corner screws, position bracket with fl ange facing 
forward and engage slots over screws.  Re-tighten 
screws to secure bracket.  IMPORTANT:  Bracket 
must be installed before lifting boiler into position.

f.  Lift boiler up into position.  Make sure that “Z” 

bracket is properly engaged into slot and is resting 
on ¼” wide fl ange in front of slot before releasing 
the weight of the boiler.

g.  Move boiler slightly to the left or right to align the 

fi ve (5) clearance holes in the back plate with the 
fasteners on boiler mounting wall bracket.

Содержание SM-6

Страница 1: ...l i o B e d i v o r p r e l i o b r e b m u N l e d o M r e l i o B r e b m u N l a i r e S r e l i o B e t a D n o i t a l l a t s n I _ _ _ _ _ _ _ M S _ _ _ _ _ _ _ 6 r o t c a r t n o C g n i t a...

Страница 2: ...of the installing contractor to see that all controls are operating properly when the installation is completed Service on this boiler should be undertaken only by trained and skilled personnel Post...

Страница 3: ...NLY Figure 1 SPACEMASTER WALL MOUNTED GAS BOILER DIMENSIONAL DATA I General Installation Requirements 4 II Installation Instructions 7 III Operating Instructions 13 IV Service 23 V Repair Parts 26 VI...

Страница 4: ...ers Therefore adequate supports must be added between existing studding b A suggested mounting height where practical is five feet six inches from floor to center line of intake air duct opening See F...

Страница 5: ...r area which has adequate air supply shall be provided One opening should be near the floor and the other near the ceiling Each shall have a free area of not less than one 1 square inch for each thous...

Страница 6: ...0 0 1 0 5 3 0 1 5 9 1 5 2 1 4 4 3 9 5 7 1 0 5 1 0 4 4 8 0 6 1 5 7 1 7 3 7 7 5 4 1 r o f I I d n a I s e l b a T h t i w d e s u e b o t s r e i l p i t l u M 0 6 0 n a h T r e h t O y t i v a r G c i...

Страница 7: ...oiler mounting wall bracket on wall using a 24 level across top corners level wall bracket and secure to wall with suitable fasteners h Attach lower R S jacket mounting bracket to right side of boiler...

Страница 8: ...e gasket is in place and flat against back plate Attach duct with four 4 20 brass hex nuts lockwashers and flat washers 3 INSTALLING EXTERIOR TELESCOPING INTAKE AIR DUCT See Figures 4 and 5 a Position...

Страница 9: ...ng stainless steel machine screws provided 5 DO NOT REPLACE ENCLOSURE COVER until boiler piping is completed and system is filled vented and checked for water leaks 6 CONNECT SUPPLY AND RETURN PIPING...

Страница 10: ...y valve will raise the system temperature while opening the by pass valve will lower the system supply temperature If it is required to perform a long term pressure test of the hydronic system the boi...

Страница 11: ...11 Figure 7 RECOMMENDED PIPING FOR COMBINATION HEATING COOLING REFRIGERATION SYSTEMS Figure 9 EXPLODED JACKET ASSEMBLY...

Страница 12: ...be influenced by drafts hot or cold water pipes lighting fixtures television rays of the sun or near a fireplace Keep large furniture away from thermostat so there will be free movement of room air ar...

Страница 13: ...s have been purged but always have one zone open At completion open all zone valves 10 Close drain valve on purge fitting 11 Continue filling the system until the pressure gauge reads 12 psi Close fil...

Страница 14: ...14 NOTE YOUR BOILER IS EQUIPPED WITH A HONEYWELL VR8204 OR VR8304 GAS VALVE PLEASE FOLLOW THESE OPERATING INSTRUCTIONS...

Страница 15: ...15 Figure 11 SCHEMATIC WIRING DIAGRAM...

Страница 16: ...16 Figure 12 LADDER WIRING DIAGRAM...

Страница 17: ...regulator on the gas valve will permit full flow through the main gas valve high fire Should a loss of flame occur the main valve closes and the spark reoccurs within 0 8 second The ignition module h...

Страница 18: ...nstalled in the 1 8 pipe tapping in the gas valve boiler off By installing gas valve up stream of manometer gas pressure can be introduced gradually without shutoff valve surge of pressure when boiler...

Страница 19: ...19...

Страница 20: ...20...

Страница 21: ...21...

Страница 22: ...lead from electrical junction block If burners are not shut down by module determine cause of malfunction Replace module or gas valve if necessary 10 MAIN BURNER FLAMES should have a clearly defined...

Страница 23: ...r and jacket front panel If the flue passageways need cleaning remove burners as described in paragraph 4 below Using long handle wire or bristle flue brush and vacuum brush flueways thoroughly from t...

Страница 24: ...attention to solder joints on bellows and float when this type of control is used Check float for evidence of collapse and check mercury bulb where applicable for mercury separation or discoloration P...

Страница 25: ...thing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separately from other laundry and rinse...

Страница 26: ...5 5 0 6 1 1 8 n a F s e d u l c n I y l b m e s s A t n e m e c a l p e R n a F t f a r D d e c u d n I s t e k s a G t e l t u O n a F 2 o w t d n a t e k s a G t e l n I n a F t e k s a G t e l t u...

Страница 27: ...either the supply or return piping The minimum safe water level of a water boiler is at the uppermost top of the boiler that is it must be full of water to operate safely What Kind Typically in resid...

Страница 28: ...HTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE Limited Warranty FOR RESIDENTIAL CAST IRON WATER BOILERS 03 03 Subject to the terms and conditions set forth below U S Boiler Co I...

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