6-2
2004 Buell P3: Drive/Transmission
HOME
TORQUE VALUES
Table 6-4. Clutch Specifications
WET CLUTCH/MULTIPLE DISC
CLUTCH PLATE THICKNESS
NEW COMPONENTS
SERVICE WEAR LIMITS
ITEM
Friction plate (fiber) (in.)
0.0866 + 0.0031
N/A
Friction plate (fiber) (mm)
2.200 + 0.079
N/A
Steel plate (in.)
0.0629 + 0.0020
N/A
Steel plate (mm)
1.598 + 0.051
N/A
Clutch pack (in.)
N/A
0.413 in. (minimum)
Clutch pack (mm)
N/A
(16.787)
MAXIMUM ALLOWABLE WARPAGE
Friction plate (fiber) (in.)
N/A
0.0059
Friction plate (fiber) (mm)
N/A
0.150
Steel plate (in.)
N/A
0.0059
Steel plate (mm)
N/A
0.150
ITEM
TORQUE
NOTES
Battery terminal bolts
60-96
in-lbs
7-11 Nm
Page 6
Clutch mainshaft nut
70-80 ft-lbs
95-109 Nm
LOCTITE 262 (red), left hand threads, Page 15
Crankcase 1/4 in. screws
180-100
in-lbs
9.0-12.4 Nm
LOCTITE 262 (red), Page 35
Crankcase 5/16 in. screws
15-19 ft-lbs
20-25 Nm
LOCTITE 262 (red), Page 35
Engine sprocket nut
190-210 ft-lbs
258-285 Nm
LOCTITE 262 (red), Page 15
Primary cover bolts
100-120
in-lbs
11-14 Nm
Follow torque sequence, Page 6
Retention collar screw
13-17 ft-lbs
18-23 Nm
LOCTITE 243 (blue), Page 38
Shift lever pinch fastener
12-14 ft-lbs
16-19 Nm
Page 6
Shifter shaft assembly locknuts
90-110
in-lbs
10-12 Nm
Bottom nut first, same torque for top, Page 37
Transmission sprocket nut
See NOTES
See NOTES
LOCTITE 262 (red), left hand threads, special
torque turn method, Page 40
Transmission sprocket screws
90-110
in-lbs
10-12 Nm
Replace after 3 removals, Page 40
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