3-80
2004 Buell P3: Engine
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NOTE
See
Figure 3-129.
Use SPROCKET SHAFT BEARING/SEAL
INSTALLATION TOOL (Part No. HD-42579) to install
sprocket shaft tapered roller bearings and seal.
8.
See
Figure 3-129.
Install inner bearing.
a. Place
new bearing, small end upward, over end of
sprocket shaft.
b.
Thread pilot onto sprocket shaft until pilot bottoms
on sprocket shaft shoulder.
c.
Sparingly apply graphite lubricant to threads of pilot
shaft to ensure smooth operation.
d. Slide sleeve over pilot until sleeve contacts inner
bearing race. Install Nice bearing, washer and han-
dle on top of sleeve.
e.
Rotate handle clockwise until bearing contacts fly-
wheel shoulder. Remove tool from sprocket shaft.
9.
See
Figure 3-130.
Install shim and outer bearing.
a. Carefully place crankcase half over sprocket shaft
so that it rests flat on inner bearing.
b.
Slide new inner spacer over sprocket shaft until it
contacts inner bearing race.
c. Place
new outer bearing, small end downward, over
sprocket shaft.
d. Assemble Sprocket Shaft Bearing/Seal Installation
Tool (Part No. HD-42579) onto sprocket shaft. Fol-
low procedure in Step 8.
e.
Rotate handle clockwise until bearing firmly contacts
inner spacer. Inner and outer bearings must be tight
against inner spacer for correct bearing clearance.
Remove tool from sprocket shaft.
f.
Spin crankcase half to verify that flywheel assembly
is free.
Figure 3-129. Inner Bearing Installation
1
7663
6
4
1.
Pilot
2.
Handle
3.
Washer
4.
Nice bearing
5.
Sleeve
6.
Inner bearing
5
2
3
Figure 3-130. Installing Flywheel Spacer
and Outer Bearing
7666
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