7-12
2004 Buell P3: Electrical
HOME
THROTTLE POSITION SENSOR (TP SENSOR)
7.4
GENERAL
See
Figure 7-10.
The throttle position sensor voltage deter-
mines which spark advance curve the ignition module
selects. The throttle position sensor (TP Sensor) is located on
the carburetor. The TP Sensor is not repairable. Replace the
unit if it fails.
See
4.6 THROTTLE POSITION SENSOR
for information on
replacing the throttle position sensor.
See diagnostic chart on previous page for troubleshooting
information.
CALIBRATION/TESTING
NOTE
To gain access to the Throttle Position Sensor, remove the
carburetor and air cleaner as an assembly. See
4.4 CARBU-
RETOR
and
1.18 AIR CLEANER
.
1.
Adjust throttle position sensor as follows:
a. Back off idle adjustment screw so throttle plate is
fully closed.
b.
Completely open and close the throttle by rotating
the throttle control through its full range of motion.
c. Using special TORX bit (Snap-on
®
TTXR20E),
loosen the two tamper-resistant T20 TORX screws
just enough to allow sensor to rotate.
d. Disconnect pin 3 in connector [88B] (main wire har-
ness).
e.
Install BREAKOUT BOX ADAPTORS (Part No. HD-
42962) and BREAKOUT BOX (Part No. HD-42682)
using black connectors between connector halves
[88A] and [88B].
f.
Turn ignition switch to ON. Using a multimeter, mea-
sure voltage between pin 3 (V/W) and pin 5 (BK).
g. Adjust (rotate) throttle position sensor (TPS) until
voltage reading is 0.5V +/- 0.05V.
h. Completely open and close the throttle by rotating
the throttle control through its full range of motion.
Wide Open Throttle (WOT) should not exceed 3.7V
and reading should increase consistently as throttle
is opened. If the voltage reading is erratic or the volt-
age reading at WOT exceeds 3.7V see
Figure 7-10.
for diagnostic testing.
NOTE
After WOT, the TPS reading may not return back to exactly
0.5V +/- 0.05V. To re-check exact TPS voltage reading, turn
cycle key off and on.
i.
Tighten TP Sensor mounting screws to 13-23
in-lbs
(2-3 Nm).
2.
Install carburetor and air cleaner. See
4.3 AIR
CLEANER
.
3.
Adjust idle speed. See
1.20 IGNITION TIMING AND
IDLE SPEED ADJUSTMENT
.
Figure 7-10. Throttle Position Sensor
Table 7-10. Electrical Connector [10]
CHAMBER
NUMBER
WIRE COLOR
FUNCTION
1
Violet/Orange
Auto-Enrichener
2
Orange
Auto-Enrichener
3
Light Blue
TP Sensor Output
4
Yellow
TP Sensor Input
5
Black
TP Sensor Ground
6
Not Used
a0225x7x
1
2
3
4
5
6
[10]
a0223x7x
1.
Connector [88]
2.
Throttle position sensor
3.
Tamper-resistant T20 TORX screws
1
2
3
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