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Moving the boiler

Logano GB125 BE US/CA - Subject to technical modifications.

Moving the boiler

This section details how to move the boiler safely.

3.1

Reducing the boiler weight for handling purposes

If required, you can reduce the weight of the boiler by
removing the burner hood and door.

Unscrew the burner hood screws.

Lift burner hood slightly and pull forwards to remove.

Before removing the burner door: unplug the burner
plug from the burner controller.

Fig. 4

Removing burner hood

Unscrew two hex bolts at the sides.

Open the boiler door.

Lift the burner door off its hinges.

Fig. 5

Removing the burner door

CAUTION:

Risk of system damage from

impact shocks!
Fragile components could be damaged.

Follow the transport instructions on the
packaging.

Protect connectors against contamination if
the boiler is not immediately put into
operation.

Dispose of packaging in an environmentally-
responsible manner.

Prevent the burner door from falling over and
damaging the burner and burner tube.

7 747 019 141-04.1RS

Содержание Logano GB125 BE US

Страница 1: ...nstallation and maintenance manual must be followed precisely If you require assistance or further information con tact a qualified installer or an appropriate service provider CAUTION The operating m...

Страница 2: ...hecking for leaks 24 5 6 Connecting the fuel supply 25 5 7 Bleed off condensate 25 5 8 Electrical supply connections 27 5 8 1 Installing the control panel 27 5 8 2 Installing the temperature sensor as...

Страница 3: ...angers posed by explosive and combustible materials B Do not use or store easily combustible materials paper lace curtains clothing thinners paints etc near the boiler B Maintain a clearance of 16 inc...

Страница 4: ...y Buderus is not covered by the Buderus warranty Instructing the customer B Explain to the customer how the boiler works and how to operate it B Inform the customer that he she must not carry out any...

Страница 5: ...boiler is designed for the central heating and indirect heating of domestic hot water e g in a hot water tank for instance in single family homes or multi family buildings 2 2 Standards regulations a...

Страница 6: ...tion Burner Heat exchanger system The control panel monitors and controls all electrical boiler components The boiler casing prevents heat loss and reduces noise The boiler block transfers the heat ge...

Страница 7: ...le boiler water B When using oxygen permeable pipes e g for radiant floor heating systems you must separate the system using heat exchangers Unsuitable heating system water promotes sludge formation a...

Страница 8: ...UE 91 2 91 1 91 0 Flue gas temperature 176 140 F F C 176 80 176 80 192 89 Boiler water content gal l 8 7 35 6 11 8 44 9 11 8 44 9 Gas volume of combustion chamber and heat exchanger cu ft l 1 5 42 9 2...

Страница 9: ...stated conditions may cause irreversible damage to individual components of the boiler B The information on the rating plate is definitive Operating conditions Min boiler water tempera ture Operating...

Страница 10: ...lations A minimum clearance of 16 is required Never store flammable materials or liq uids in the vicinity of the boiler Flooding In case of an acute risk of flooding disconnect the boiler in time from...

Страница 11: ...chnical modifications 11 2 10 Disposal B Dispose of boiler packaging in an environmentally responsible manner B All heating system components that have to be replaced should be disposed of in environm...

Страница 12: ...r door unplug the burner plug from the burner controller Fig 4 Removing burner hood B Unscrew two hex bolts at the sides B Open the boiler door B Lift the burner door off its hinges Fig 5 Removing the...

Страница 13: ...7 Moving the boiler with a boiler hand truck The boiler is secured to the pallet by 2 screws for transportation purposes WARNING Risk of injury from carrying heavy loads B Always lift and move the eq...

Страница 14: ...system damage due to freezing B Install the heating system in a frost free room Dimen sion Wall clearance A Recommended 40 Minimum 27 B Recommended 27 Minimum 16 C Recommended 28 Minimum 20 D Recomme...

Страница 15: ...ments 1 Hex bolts 2 Hinges B Unscrew the hex bolts 1 and remove the hinge barrels 2 B Fix the hinge barrels 2 on the left hand side of the burner door 3 using the hex bolts B Hang the burner door 3 by...

Страница 16: ...ce a wooden batten underneath to jack it up B Screw in adjustable feet 2 1 8 B Gently set the boiler down Fig 11 Fitting the adjustable feet burner not shown 1 Angle bracket 2 Adjustable feet 4 4 Posi...

Страница 17: ...to a wood stove B Follow the instructions of the flue pipe manufacturer The boiler must be installed by a trained and certified installer in accordance with all requirements of NFPA 31 Installation o...

Страница 18: ...ngs and combustion air temperature readings are taken exclusively at the dedicated testing ports Follow the directions in the instructions for the Logatop BE oil burner Fig 13 Installing the flue air...

Страница 19: ...tflow of the flue gases 6 The termination must never be located within 3 ft of inside corners of buildings and never less than 2 ft from outside corners of buildings 7 If there is a fan assisted air i...

Страница 20: ...O Concentric supply air and flue gas routing via roof Vertical concentric supply air and flue gas routing III or GA K Concentric air flue gas routing through a flue inside a duct Flue pipe inside an e...

Страница 21: ...Plastic flue system DN 80 125 Boiler capacity I or HT K Concentric air sup ply and flue pipe exit ing through external wall II or DO Concentric supply air and flue gas rout ing via roof III or GA K Co...

Страница 22: ...converter B Seal 90 1 1 4 NPT elbow on double nipple B Mount conversion nipple on the elbow and align as desired Fig 16 B Seal 90 elbow safety valve and pressure temperature gauge Fig 16 B kit Install...

Страница 23: ...ty valve 2 Pressure temperature gauge 3 Ball valve drain 4 Air eliminator in main supply 5 Heating pump 6 Check valve back flow preventer 7 Diaphragm expansion vessel 8 Automatic feed valve 9 Check va...

Страница 24: ...mperature gauge CAUTION Risk of system damage due to excess pressure when testing for leaks Pressure control and safety equipment may be damaged through excessive pressure B When you carry out a leaka...

Страница 25: ...as a drill template and drill 4 holes in the jacket panel B Secure the mounting bracket 7 to boiler side panel B For a 3 8 oil line install a 3 8 flare x 3 8 NPT adapter 1 in the inlet and a 1 4 x 3...

Страница 26: ...odors Installing and filling the siphon and neutralizer B Install the nut on the boiler condensate drain Fig 22 1 B Install the o ring on the boiler condensate drain pipe B Merge the siphon with the...

Страница 27: ...ontrol panel in the slots 3 B Slide the control panel forward towards the burner door B Snap the flexible catches 1 into place in the knock outs provided 4 Fig 24 Installing the control panel 1 Flexib...

Страница 28: ...nsor well 3 B Roll up surplus capillary tube and sensor lead length and place on top of the thermal insulation B Feed the burner cable 4 through the cable entry in the front boiler top panel 1 to the...

Страница 29: ...with the wiring diagram Chapter 12 page 61 B Remove blind connector from Abgas berwachung Fig 28 B Insert flue gas manual reset high limit STB connectors in socket labeled Abgas berwachung as shown i...

Страница 30: ...ble from the top into the slots in the frame step 1 B Slide the cable clips downward step 2 B Push against the clips step 3 B Flip the lever up step 4 Fig 30 Securing cables with cable clips 5 9 Insta...

Страница 31: ...e pressure depending on safety valve installed B Bleed the heating system while filling Fig 32 Pressure temperature gauge for showing operating pressure and supply temperature WARNING Risk of boiler d...

Страница 32: ...emoving the two hex bolts at the sides B Slightly withdraw the heat exchanger baffles 1 from the heat exchanger B Adjust the heat exchanger baffles 1 to a horizontal position and push them back into t...

Страница 33: ...off the sealant rope We recommend rechecking the burner after a few weeks of operation Required instruments CO2 measuring equipment Meter to measure draught Oil pressure gauge 0 350 psi 25 bar Flue ga...

Страница 34: ...e starting the fault must be removed and the system must have fallen back below the limit B Check the function of the manual reset high limit service instructions for the control panel 6 8 Installing...

Страница 35: ...ure expansion vessel documentation 31 ____________ psi 4 Check combustion air supply and flue system 5 Check position of heat exchanger baffles 32 6 Switch on the control panel control panel documenta...

Страница 36: ...fatal injury Your own safety must always take the highest priority B Turn off the main isolating fuel valve B Disconnect the heating system from the electrical power supply by means of the emergency...

Страница 37: ...by a qualified service technician If parts are replaced only Buderus approved components may be used Maintenance must be carried out once a year The results of the inspection must be recorded in the...

Страница 38: ...ve the heat exchanger baffles 1 from the heat exchanger B Clean the heat exchanger baffles 1 with one of the two cleaning brushes Fig 39 Opening the burner door 1 Flue gas baffles in the heat exchange...

Страница 39: ...heating system for operation 8 3 2 Wet cleaning chemical cleaning When wet cleaning use a Buderus approved cleaning agent appropriate for the degree of soiling soot or scale Follow the same sequence...

Страница 40: ...stem 1 Rear boiler cover 2 Thermal insulation B Undo the quick release catches 1 for the cleaning access cover 2 B Remove the cleaning access cover 2 and gasket from the heat exchanger system Fig 43 O...

Страница 41: ...ning brushes suitable for the heat exchanger system Avoid damaging the flue gas temperature sensor DANGER Risk of fatal injury from escaping flue gases B When reinstalling the cleaning access cover ta...

Страница 42: ...r 8 4 page 40 Fig 45 Cleaning the neutralizing system 1 Siphon 2 Connector on condensate pan WARNING Risk to life through escaping flue gases Flue gas can escape into the building through a dry siphon...

Страница 43: ...idues and flush B Reinstall the bottom cap 7 with gasket 6 Version A B Screw siphon Fig 46 1 onto connector of condensate pan Fig 46 2 B Reattach the condensate hoses B Fill with water via the open co...

Страница 44: ...perating pressure B If the pressure gauge shows less than 15 psi the operating pressure is too low Add water to the system Fig 49 Pressure temperature gauge for showing operating pressure and supply t...

Страница 45: ...pressure it must be replaced because otherwise system components may be damaged by excessive operating pressure 8 9 Concentric supply air and flue gas routing B Check combustion air supply and flue ga...

Страница 46: ...6 5 Check heat exchanger system for Dirt contamination Damaged or hardened gaskets 40 6 Check burner burner documentation 7 Check combustion air supply and flue system for Function and safety Leaks Bl...

Страница 47: ...____ 1 2 3 4 5 6 7 8 9 10 11 12 Company stamp signa ture Company stamp signa ture Company stamp signa ture Company stamp signa ture Company stamp signa ture Company stamp signa ture Company stamp sign...

Страница 48: ...ts if necessary 38 6 Combustion air supply and flue system Clean air supply system In the case of concentric combustion air supply and flue pipe clean the condensate outlet 38 7 Start up the heating s...

Страница 49: ...ner 1 Fig 50 Resetting the burner 1 Reset button CAUTION Risk of system damage from pressing the reset button too frequently Too many resets can damage the burner s ignition transformer B Do not press...

Страница 50: ...of abbreviations Fig 51 Multiple zones with zone valves 1 Radiators KR Return valve or check valve SH Heating zone adjuster mixing valve DEV Diaphragm expansion vessel SV Safety valve air eliminator...

Страница 51: ...125 BE US CA Subject to technical modifications 51 Fig 52 Multiple heating circuits with heating pumps 1 Radiators Fig 53 Multiple heating zones with bypass for heating systems with large water capaci...

Страница 52: ...10 Examples of installations Logano GB125 BE US CA Subject to technical modifications 52 Fig 54 Multiple heating circuits with heating pumps and motorized mixing valve 1 Radiators DEV...

Страница 53: ...G 1 05317712 7 Threaded rod M10x205 7747007599 8 Reducing nipple 3869828 9 Sensor well R3 4 x100mm 5446065 10 Tie rod set M8x310mm 05127574 10 Tie rod set M8x440mm 05127578 11 Heat exchanger baffle 3...

Страница 54: ...l for boiler block G115 125 WS 63031288 25 O ring 44x3 set 5 pieces 7747031427 26 Pressure testing nozzle M6 SW 10 V2 63032101 99 B Kit G115 G125 WS 63029762 Item no Description Part number GB125 22 B...

Страница 55: ...al modifications 55 Fig 55 Boiler block and burner door 7747102254 ab RS Kesselblock und Brennert r GB125 US 6 5 6 5 2 24 24 14 14 4 7 7 3 2 24 24 24 24 16 24 22 24 16 15 20 18 17 19 26 20 21 3 24 24...

Страница 56: ...lation pack of 10 7747016084 12 Front top panel assy GB125 63029948 13 Hood rear compl GB125 3 sections 63029950 13 Hood rear compl GB125 4 sections 63029951 16 Rear panel insulation GB125 7747012557...

Страница 57: ...A Subject to technical modifications 57 Fig 56 Boiler casing 0 1 2 3 4 6 5 A A 7747102255 ac RS Verkleidung GB125 US 13 12 31 25 24 29 28 29 31 8 16 30 11 31 7 31 31 32 19 31 31 31 2 1 3 31 31 5 7 31...

Страница 58: ...7747007464 9 Return pipe HK WT G1 G1 V2 7747030543 9 Return pipe HK WT G11 4 V2 87185710540 10 Return pipe RK WT G1 G1 V2 7747030541 10 Return pipe RK WT G11 4 V2 87185710530 11 Gasket D24x30 5 774701...

Страница 59: ...itability depends on flue system 7747016312 31 Flue gas distributor gasket 87185702200 8718579535 32 Spacer sleeve 17 2x2 1x68 87185702230 33 Spring clip d 32 6 22 7747030542 33 Spring clip d 38 2 28...

Страница 60: ...parts Logano GB125 BE US CA Subject to technical modifications 60 Fig 57 Heat exchanger 6 720 649 309 12 1ITL 27 28 29 5 23 32 32 26 15 9 11 11 25 10 25 31 26 24 4 6 4 1 3 8 16 18 34 33 17 30 22 21 2...

Страница 61: ...12 Wiring diagrams Logano GB125 BE US CA Subject to technical modifications 61 12 Wiring diagrams Fig 58 Wiring diagram...

Страница 62: ...panels 30 Installing strain relief 30 Installing the burner door jacket 30 Installing the control panel 27 Installing the temperature sensor assembly 28 L Line voltage 10 Log commissioning 35 Logs ins...

Страница 63: ...Logano GB125 BE US CA Subject to technical modifications 63 Notes...

Страница 64: ...Tel 603 552 1100 Fax 603 584 1681 www buderus us U S A Products manufactured by Bosch Thermotechnik GmbH Sophienstrasse 30 32 D 35576 Wetzlar www buderus com Bosch Thermotechnology Corp reserves the...

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