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VIII. TO CLEAN CONDENSATE DRAINS

Clean all drains and drain pans at the start of each cooling
season. Check the flow by pouring water into the drain.

SERVICE

WARNING:

When servicing unit, turn off all electric

power to unit to avoid shock hazard or injury from ro-
tating parts.

CAUTION:

Do not vent refrigerant to atmosphere

when servicing unit. Recover refrigerant during sys-
tem repair or unit removal.

I. DIAGNOSTIC CODES

This unit is equipped with a microprocessor control which con-
tinuously monitors the operation of the unit. If an opera-
tional fault is detected, a fault is indicated by the flashing of
the green ‘‘UNIT ON’’ light on the front of the fan coil unit. A
red LED (light-emitting diode) indicator light, located on the
control board in the control box of the indoor unit, will emit
a flash code which can be used to troubleshoot a system prob-
lem. The control will continue to monitor the unit and, if the
conditions which cause the fault are cleared, the unit will re-
turn to normal operation. If the fault code is present for
5 cycles of the unit, the unit will be locked out and the alarm
is indicated by the flashing of the green ‘‘UNIT ON’’ light on
the front of the fan coil unit.

To access the LED indicator light, remove the front cover of
the unit by removing the 3 screws holding it in place.

If the LED indicator light continuously flashes on for one sec-
ond, then off for one second, the control is functioning prop-
erly and no fault is present. A fast flashing LED indicates
that a fault has been detected. Table 7 lists the number of
quick flashes and the associated fault. If the system does not
operate and the LED indicator does not flash, either the power
to the control board is off, or the control board has failed.

Table 7 — System Fault Codes

NO. OF QUICK
LED FLASHES

SYSTEM FAULT

2

Room Air Thermistor

3

Indoor Coil Thermistor

4

Outdoor Coil Thermistor*

5

Compressor Malfunction

6

Reversing Valve Malfunction*

7

Outdoor Air Thermistor*

8

Indoor Fan Failure

9

Discharge Air Thermistor

LED — Light-Emitting Diode
*Heat pump systems only.

NOTE: If the LED light continuously flashes on for one second, then off
for one second, the control is functioning properly and no fault is present.

II. SYSTEM TESTS

System tests listed below are performed continuously by the
microprocessor. If a fault is indicated, then the system allows
only limited operation until the problem is resolved. If the
problem resolves itself, then the code is cleared and opera-
tion resumes.

A. Thermistor Tests

Each thermistor is tested for high limit out of range (shorted
condition) and low limit out of range (open condition). If the
thermistor is out of range, the fault status indicator comes
on and the LED flashes the appropriate fault code.

B. Compressor Failure

If the System is in Cooling or Dehumidification Mode

After 5 minutes of operation, if the temperature of the indoor
coil is not 4° F less than at the time the call for cool-
ing started, then a compressor failure is indicated on the re-
mote controller LCD display.

If the System is in Heat Pump Heating Mode (538B Only)

After 5 minutes of operation, if the temperature indicated by
the outdoor coil thermistor is not 4° F less than at the time
the call for heating started, then a compressor failure is
indicated.

C. Reversing Valve Failure

If the System is in Cooling or Dehumidification Mode

After 5 minutes of operation, if the temperature at the in-
door coil is 4° F more than at the time the call for cooling
started, then a reversing valve failure is indicated.

If the System is in Heat Pump Heating Mode

After 5 minutes of operation, if the temperature indicated by
the outdoor coil is 4° F more than at the time the call for
heating started, then a reversing valve failure is indicated.

III. SYSTEM SAFETIES AND INTERLOCKS

A. Indoor Fan Failure

If the indoor fan rpm shows greater than 800 rpm for 30 sec-
onds with the fan in the off mode, then this test indicates an
indoor fan failure. Also, if the indoor fan rpm is greater than
1700 rpm for 30 seconds, then this test indicates an indoor
fan failure.

B. Compressor Short-Cycling Protection

There is a time delay of 3 minutes between compressor turn-
ing off and turning back on.

C. Indoor Coil Freeze Protection (Cooling or Dehumidifica-
tion Mode Only)

If the indoor coil temperature is less than or equal to 32 F for
10 minutes after the compressor has started, then the com-
pressor and outdoor fan are turned off. The indoor fan con-
tinues to run at the user-selected speed until the indoor coil
reaches 44 F. At that time, the compressor and outdoor fan
will restart.

D. Indoor Coil High-Temperature Protection (Heat Pump Sys-
tems Only)

If indoor coil temperature is greater than or equal to 135 F,
the outdoor fan shuts down. The outdoor fan will restart au-
tomatically when the indoor coil temperature drops to 120 F.

—14—

Содержание 619E Series

Страница 1: ...Danger identifies the most serious hazards which will result in severe personal injury or death Warning indicates a situation that could result in personal injury Caution is used to identify unsafe pr...

Страница 2: ...in indicate quantities of more than 1 Table 2 Application Ranges COOLING MODE Maximum Minimum Indoor Unit Outdoor Unit Indoor Unit Outdoor Unit 95 F DB 71 F WB 115 F DB 67 F DB 57 F WB 55 F DB 0 F DB...

Страница 3: ...ons may be made in unit rear bottom left side or right side 4 Refrigerant is metered by AccuRater device in the fan coil unit on 538A and 538B applications A thermostatic expan sion valve is used in t...

Страница 4: ...l be mounted unevenly and con densate drainage water may drip onto the floor Also a gap between the bracket and the wall may result in vi bration and noise from the indoor section 5 Mark and cut conde...

Страница 5: ...d slide insulation over the piping Insulation can also be cut and placed over piping 2 Run liquid and gas refrigerant piping a Run pipes as directly as possible and avoid any un necessary turns and be...

Страница 6: ...at a downward slope of at least 1 4 in per foot Refer to Fig 12 IMPORTANT Be sure the drain piping has no slack which might form a trap Do not insert a trap in the drain line the drain is internally...

Страница 7: ...x strain relief clamp see Fig 13 3 Remove any factory test leads still connected to the power terminal box These leads are for factory testing only and cannot be used for power connections 4 Route the...

Страница 8: ...ERMISTOR CABLE IN THE SAME CONDUIT AS THE POWER WIRING 1 One thermistor connection cord with a lead length of 24 ft is shipped with the 619E heat pump fan coil unit Run the connection cord from the lo...

Страница 9: ...system operation to the owner I 619E CONTROL SYSTEM The 619E unit is equipped with a microprocessor control which operates the system This control is located in the control box of the fan coil unit wi...

Страница 10: ...in the green UNIT ON light will flash an error code IX MICROPROCESSOR CONTROL OPERATION This system is controlled by a microprocessor designed to give optimum levels of comfort and operating efficienc...

Страница 11: ...operate at the selected speed if the speed is high medium or low unless overridden by the coil temperature to pre vent cold drafts If the indoor fan is in auto mode the fan will change operating spee...

Страница 12: ...visable to remove the batteries Consult distributor if any other equipment is turned on or shows signs of disrupted operation if you use the wireless re mote controller or if the system is turned on o...

Страница 13: ...not use abrasive or petroleum based cleaners damage to unit appearance will result VI TO CLEAN INDOOR COIL To clean the coil remove indoor unit front panel and vacuum the coil fins Use care not to ben...

Страница 14: ...ndicated then the system allows only limited operation until the problem is resolved If the problem resolves itself then the code is cleared and opera tion resumes A Thermistor Tests Each thermistor i...

Страница 15: ...e replaced with type 90 C wire or its equivalent 2 Wire in accordance with National Electrical Code NEC and local codes 3 The CLO locks out the compressor to prevent short cy cling on compressor overl...

Страница 16: ...ling Only System 538A Shown RELAY CHART Compressor K13 THERMISTOR EQUIVALENCE Temperature Resistance F C V 95 35 6 500 72 22 11 400 32 0 32 500 All thermistors in the 619E systems are identical to eac...

Страница 17: ...ystem RELAY CHART Compressor K13 Rev Valve K11 Outdoor Fan K12 THERMISTOR EQUIVALENCE Temperature Resistance F C V 95 35 6 500 72 22 11 400 32 0 32 500 All thermistors in the 619E systems are identica...

Страница 18: ...Copyright 1996 Carrier Corporation CATALOG NO BDP 3361 904...

Страница 19: ...AS GROUND WIRE BEEN CONNECTED HAS THE CORRECT SIZE FUSE OR HACR BREAKER BEEN PROVIDED ARE POWER WIRES TO THE UNIT SIZED AND INSTALLED PROPERLY IS THE DISCONNECT SWITCH INSTALLED IN SIGHT FROM THE UNIT...

Страница 20: ...UNIT WITH UNIT OPERATING OUTDOOR INDOOR START UP IF UNIT HAS A CRANKCASE HEATER HAS IT BEEN ON FOR 24 HOURS MEASURE AND RECORD THE AIR ENTERING OUTDOOR UNIT F AIR ENTERING INDOOR UNIT F DISCHARGE LIN...

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