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Bronkhorst®

Instruction Manual ES-FLOW™

9.17.145E

Introduction

1.1

Scope of this manual

This manual covers general product information, installation and operating instructions and troubleshooting tips for the

ES-FLOW™

digital volume flow meter/controller for liquids.

1.2

Intended use

The

ES-FLOW™

has been designed to accurately measure and control low volume flows with high precision and a limited

pressure drop. A wide range of liquids can be measured independent of fluid density, temperature and viscosity.

When ordered as a 3-A compliant instrument, the ES-FLOW™ is suited for hygienic (food processing) applications, Clean-in-

place (CIP) and Sterilization in Place (SIP). The end user is responsible for the selection and application of suitable (FDA-

compliant) sealing materials.

The wetted materials incorporated in the ES-FLOW are compatible with media and conditions (e.g. pressure, temperature)

as specified at ordering time. If you are planning to use the product (including any third party components supplied by

Bronkhorst, such as pumps or valves) with other media and/or other conditions, always check the wetted materials

(including seals) for compatibility. See the technical specifications of the product and consult third party documentation (if

applicable) to check the incorporated materials.

Responsibility for the use of the equipment with regard to suitability, intended use, cleaning and corrosion resistance of the

applied materials against the processed media lies solely with the end user.

Where appropriate, this document recommends or prescribes safety measures to be taken with respect to media usage or

working with the described equipment under the specified conditions. The end user is responsible for taking the necessary

safety precautions and proper use of appropriate (personal) protective equipment, even if such is not explicitly

recommended or required in this document.

The end user is considered to be familiar with the necessary safety precautions, and to comply with the appropriate

protective measures as described in the Material Safety Data Sheets of the media to be used in the system (if applicable).

Bronkhorst High-Tech B.V. cannot be held liable for any damage resulting from improper or unsafe use, use for other than

the intended purpose or use with other media and/or under other conditions than specified on the purchase order.

1.3

Product description

The

ES-FLOW™

is a precise and compact volume flow meter with control function for liquids, based on a novel ultrasonic

technology.

Measuring principle

Measuring is done in a straight tube, without obstructions or dead spaces. Multiple transducers measure both the surface

acoustic wave and the transit time through the media. All up- and down-stream combinations are recorded and processed

in nanoseconds. The sound wave velocity and the surface area are recalculated to the volume flow value. This ultrasonic

measuring method is fast, accurate and inherently bi-directional.

Содержание ES-FLOW ES Series

Страница 1: ... ATTENTION Pleaseread this documentcarefully beforeinstalling and operating theproduct Notfollowing theguidelines could resultin personalinjury and ordamageto theequipment ES FLOW Ultrasonic Volume Flow Meter Controller Instruction Manual ...

Страница 2: ...tion Thisinformationwill facilitatetheuseoftheinstrument and or contributetoitsoptimal performance Additional informationavailableontheinternet or from your Bronkhorst representative Receipt of equipment Check the outside packaging box for damage incurred during shipment If the box is damaged the local carrier must be notified at once regarding his liability At the same time a report should be sub...

Страница 3: ...precautions This product is intended for use by qualified personnel who recognize shock hazards and are familiar with the safety precautions required to avoid possible injury Read the operating information carefully before using the product Before operating make sure the line cord is connected to a properly grounded power receptacle Inspect the connecting cables for cracks or breaks before each us...

Страница 4: ...Bronkhorst Instruction Manual ES FLOW 9 17 145E 4 ...

Страница 5: ...User interface 16 Main screen functions 3 3 1 16 Unlocking buttons 3 3 1 1 16 Selecting display information 3 3 1 2 16 Selecting screen area 3 3 1 3 17 Editing setpoint 3 3 1 4 17 Resetting counter 3 3 1 5 18 Resetting alarm 3 3 1 6 18 Menu navigation 3 3 2 19 Password protection 3 3 2 1 19 Editing string 3 3 2 2 20 Editing list selection 3 3 2 3 20 Settings menu 3 3 3 20 Readout 3 3 3 1 21 Contro...

Страница 6: ...Counter and totalizer 3 4 4 41 Network configuration 3 4 5 42 Controller 3 4 6 44 Master slave configuration FLOW BUS 3 4 7 44 Device identification 3 4 8 45 Special parameters 3 4 9 47 Default control mode 3 4 9 1 47 3 5 Adjusting zero point 48 Autozero function 3 5 1 48 Manual procedure 3 5 2 48 Digital procedure 3 5 3 49 Maintenance 4 49 4 1 Cleaning 49 4 2 Calibration 50 Troubleshooting and se...

Страница 7: ...gardtosuitability intendeduse cleaningandcorrosionresistanceofthe appliedmaterialsagainst theprocessedmedialiessolelywiththeenduser Whereappropriate thisdocument recommendsor prescribessafetymeasurestobetakenwithrespect tomediausageor workingwiththedescribedequipment under thespecifiedconditions Theenduser isresponsiblefor takingthenecessary safetyprecautionsandproper useofappropriate personal pro...

Страница 8: ... the flow direction is to the right If so required the flow direction and display orientation can be customized to support a convenient reading angle The illustrations in this manual are based on the default orientation Multi range The ES FLOW offers multi range functionality factory calibrated ranges can be re ranged to a different full scale range Because of the extremely high linearity of the s...

Страница 9: ... Manual EtherCAT interface 9 17 063 Manual EtherNet IP interface 9 17 132 Manual FLOW BUS interface 9 17 024 Manual Modbus ASCII RTU TCP interface 9 17 035 Manual PROFIBUS DP interface 9 17 025 Manual POWERLINK interface 9 17 142 Manual PROFINET interface 9 17 095 Manual RS 232 interface 9 17 027 Certificates EU Declaration of Conformity 9 06 021 Calibration certificates are part of the scope of d...

Страница 10: ...th TEIP11 signal converter control signal only C3A Digital output min max alarm During a min max alarm pin 5 is pulled down to 0 Vdc C4A Digital output counter alarm During a counter alarm pin 5 is pulled down to 0 Vdc C5S Digital output enabled by setpoint for shut off control Pin 5 is pulled down to 0 Vdc at a controller setpoint e g for shut off valve activation For factory selected analog cont...

Страница 11: ... option switches between the default Control mode and mode Valve Close value 3 When the default Control mode is digital the default value is 0 bus RS 232 when the default Control mode is analog the default value is 1 Analog input I8C Digital input controller mode valve purge Valve is fully opened when pin 5 is connected to 0 Vdc This option switches between the default Control mode and mode Valve ...

Страница 12: ...al the instrument should be mounted in a pipe segment where gas bubbles cannot accumulate The image to the right shows the preferable mounting locations For hygienic applications some additional recommendations apply see further In general the best location is a horizontal pipe segment or a segment where the fluid direction is upward Gas might accumulate in the horizontal segment if it is followed...

Страница 13: ...playand or electronics Toallowself draining mount theES FLOW verticallyor withaminimum inclinationof10 withthenormal flowgoing upward notetheFLOW arrowontheinstrument 2 3 Fluid connections The FLOW arrow on the measuring tube indicates the normal flow direction For normal use install the ES FLOW in the process line in accordance with the direction of the FLOW arrow For bi directional measuring ins...

Страница 14: ...ble or reinforced insulation is used for the power supply Before powering up make sure all required cabling is properly connected Before each use inspect cabling and connectors for damage Neverpower theinstrument simultaneouslyfrom two different powersources e g fieldbusandPlug inPower Supply Doingsowill damagetheprintedcircuit boardirreparably Thedevicedescribedinthisdocument containselectronic c...

Страница 15: ...e For instrumentswithacontrol function thehighest possibleflowrateisensuredbygivingsetpoint 100 or usingspecial Control mode 8 valvefullyopen Control mode8 bypassesthePID controller whichisparticularlyuseful whenhaving theES FLOW set toalowcapacityflowrange 3 3 Userinterface Thescreenrepresentationsinthissectionarefor illustrationpurposesonly Theydonot necessarilyreflect theexact lay out and or in...

Страница 16: ...The switch lock properties can be edited in the Settings menu 3 3 1 2 Selecting display information The Custom readout 2 area can show different parameters Depending on the instrument type the following parameters may be available editable parameters are marked with an setpoint percentage reading actuator valve percentage counter alarm capacity temperature density instrument To change the displaye...

Страница 17: ...haracter position On confirmation of the last digit the entered value is stored and edit mode is left whereupon the character highlight is removed If the setpoint is configured to be entered stepwise follow these steps to change its value 1 Select a custom readout area that displays a setpoint 2 Press to enter edit mode the current value is highlighted 3 Press or to change the parameter value hold...

Страница 18: ...ress or to change the value to yes 4 Press to confirm the selected option and reset the alarm 3 3 2 Menu navigation The configurable parameters of the instrument and settings of the readout and control unit are organized in a menu structure Items Menus can contain items of 3 different types Sub menu An arrow pointing to the right indicates a sub menu Parameter with listselection An arrow pointing ...

Страница 19: ...ns less than 8 characters fill the remaining positions with spaces 3 After entering 8 characters the password is validated If the password is correct the selected function is displayed 4 If the password is incorrect access is denied Thedefault passwordis abc without quotes andiscasesensitive Toavoidunauthorizedaccess changethedefault passwordimmediatelyafter installation SeeChangingpasswordfor ins...

Страница 20: ...tings menu provides access to the user configurable instrument parameters and contains settings for customizing display behavior of the readout and control unit The menu is divided into the following sections available as sub menus Sub menu Description Readout Readout settings and fluid selection Controller Instrument controller characteristics Counter totalizer Counter and totalizer settings Alar...

Страница 21: ...enuisonlyavailableifthecontrol functionoftheinstrument isenabled Thissettingispart ofthe instrument configurationat thefactory Thecontrol characteristicsareoptimizedduringproduction Theseparametersshouldonlybechangedifabsolutely necessary andonlybyor under thesupervisionoftrainedservicepersonnel In the Controller sub menu the following parameters can be edited Parameter Description Supported value...

Страница 22: ...rument on FLOW BUS slave factor set by analog input signal The Master slave item is only available if one of the slave control modes is selected Availability of Master node and Slave factor depends on the selected mode Control mode Master node Slave factor fb slave analog slave fb ana slave See also Master slave configuration FLOW BUS for more information about setting up a master slave relationsh...

Страница 23: ...ed measurement type Setpoint change Specifies whether or not to change setpoint after reaching counter limit yes no Setpoint New setpoint after reaching counter limit until counter reset Setpoint range Overrun correction Prevents batch size overshoot by stopping flow before reaching configured batch size Counter limit higher value faster correction less dosing cycles needed lower value slower corr...

Страница 24: ...et alarm automatically if alarm conditions no longer apply or manually via the user interface automatic manual Min alarm Minimum limit 0 100 Max alarm Maximum limit 0 100 Delay Number of seconds to wait before triggering alarm action after alarm situation was activated 0 255 Setpoint change Specifies whether or not to change setpoint after an alarm situation is activated yes no Setpoint New setpoi...

Страница 25: ...Bronkhorst Instruction Manual ES FLOW 9 17 145E 25 3 3 3 5 Setup ...

Страница 26: ... screen saver becomes active 1 99 Switch lock Enable or disable switch lock enabled disabled Lock time Number of seconds of inactivity before switches are locked 0 600 Unlock time Number of seconds to hold buttons to unlock switches 2 100 Bus Bus1 Fieldbus type read only Bus Bus2 Fieldbus type FLOW BUS PROPAR Modbus RTU Modbus ASCII Medium only Bus 2 Communication type rs232 rs485 Baudrate Bus 1 a...

Страница 27: ...ect instrument Selecting another instrument in fieldbus system Custom readout 2 area Settings menu Availability of Settings menu Advanced menu Availability of Advanced sub menu in Settings menu For each of these items one of the following access modes can be set Enabled item is available without restrictions Disabled item is not available Password item is password protected Thepasswordprotectionof...

Страница 28: ... be obtained by sending a so called bht key to your Bronkhorst representative After entering the reset key the password will be reset to the default value abc To get a bht key from the readout and control unit follow these instructions 1 Press and simultaneously for 5 seconds until the enter password screen appears 2 Again press and simultaneously for 5 seconds until the Reset password screen appe...

Страница 29: ...trument needs servicing before it can be used short flash 0 1 sec on 2 sec off FLOW BUS Node occupied re install instrument PROFIBUSDP No data exchange between master and slave automatic recovery Modbus Data is being received or transmitted blink 0 2 sec on 0 2 sec off FLOW BUS Waiting for communication check communication settings of all FLOW BUS devices in the fieldbus setup Usually the last nod...

Страница 30: ... tables below list the different LED indications Network status Pattern Time Indication off continuous Power off or offline on green continuous Online connected link OK blinking green 0 5 sec on 0 5 sec off Online not connected the instrument is online but has no connections to other nodes or is not allocated to a master blinking red 0 5 sec on 0 5 sec off Connection timed out on red continuous Cr...

Страница 31: ...andinstructionsonhowtoadjust thezeropoint ofaninstrument Never perform azeroingprocedurebeforehavingtakennoticeoftheinstructions 3 3 6 2 Control mode readout change Reading controlmode By briefly pressing the switch 2 times with intervals of up to 1 second in normal operation mode the instrument shows its current control mode with a series of consecutive LED indication patterns The number of flash...

Страница 32: ...ng network settings By briefly pressing the switch 3 times with intervals of up to 1 second in normal operation mode the instrument shows its current node address and baud rate with a series of consecutive LED indication patterns Step Pattern Indication 1 Green number of flashes indicates the tens of the node address 2 Red number of flashes indicates the units of the node address 3 Green and red s...

Страница 33: ...ates of the fieldbus See the baud rate table above for supported baud rates and associated indexes To execute a step follow these instructions Press and hold the switch flashing slows To select value 0 zero release the switch within 1 second otherwise Count the number of LED flashes Release the switch as soon as the required value is reached In case you lose count keep the switch pressed and wait ...

Страница 34: ...IEW ModScan or a Modbus PLC CANopen Instruments in a CANopen system can be monitored and operated using third party software as a master device such as TIA Portal by Siemens or Codesys To configure a device a so called EDS file Electronics Data Sheet can be loaded into the software The EDS file contains all necessary configuration information to operate the device in a CANopen system including com...

Страница 35: ...ngle precision MSB first Unsigned char x x byte array text string Access R Parameter value can be read W Parameter value can be written Parameter is secured and only accepts values if parameter Init Reset is set to unlocked first Range Some parameters only accept values within a certain range x Minimum value of the range y Maximum value of the range FlowDDE Parameter number within FlowDDE FLOW BUS...

Страница 36: ... the instrument housing in C 3 4 2 2 Advanced measurement and control Fmeasure Type Access Range FlowDDE FLOW BUS Modbus Float R 3 4E 38 3 4E 38 205 33 0 0xA100 0xA101 41217 41218 Floating point variant of Measure Fmeasure shows the measured value in the capacity unit for which the instrument is set The instrument uses parameters Capacity Capacity0 CapacityUnit and Sensor Type to calculate Fmeasur...

Страница 37: ...s and warnings min max alarms response alarms batch alarms master slave alarms The used alarm type can be set with parameter Alarm Mode When an alarm is activated the type can be read out using parameter Alarm Info An automatic setpoint change can be set using the parameters Alarm Setpoint Mode and Alarm New Setpoint It is also possible to set an alarm delay to prevent overreaction to small distur...

Страница 38: ...bus Unsigned char RW 0 255 182 97 7 0x0C27 3112 This value represents the time in seconds the alarm action will be delayed when an alarm limit has been exceeded This value also delays the alarm off action if an alarm limit is no longer exceeded Default value 0 AlarmMaximumLimit Type Access Range FlowDDE FLOW BUS Modbus Unsigned int RW 0 32000 116 97 1 0x0C21 3106 Maximum limit for Measure to activ...

Страница 39: ...Automatically when alarm conditions no longer apply 3 4 4 Counter and totalizer Counter settingsaremost easilyaccessibleusingFlowPlot or FlowViewor aBronkhorst readout andcontrol unit Counter Mode Type Access Range FlowDDE FLOW BUS Modbus Unsigned char RW 0 2 130 104 8 0x0D08 3337 Available modes Value Description 0 Counter off default 1 Counting up continuously 2 Counting up until limit reached s...

Страница 40: ...oint Type Access Range FlowDDE FLOW BUS Modbus Unsigned int RW 0 32000 127 104 6 0x0D06 3335 New safe setpoint when a counter limit is reached until reset Range 0 32000 represents 0 100 setpoint Default value 0 ResetCounter Enable Type Access Range FlowDDE FLOW BUS Modbus Unsigned char RW 0 15 157 104 9 0x0D09 3338 Available reset methods for counters Up to 3 different methods can be specified The...

Страница 41: ...3 Baud Rate 9600 19200 38400 57600 115200 230400 460800 187500 400000 9600 19200 38400 56000 57600 115200 128000 256000 autodetect 9600 19200 45450 93750 187500 500000 1500000 3000000 6000000 12000000 125000 250000 500000 Parity 0 0 0 1 2 2 0 Network configuration for PROFINET is done automatically via the Ethernet protocol Communication through fieldbusconnector RS 485 Use the following parameter...

Страница 42: ...roller algorithm Basically to adjust the controller response only the controller speed needs to be changed The algorithm is based upon the difference between the setpoint and the measured value called the error value The correction signal to eliminate the error is assembled from 3 basic components The P action proportional multiplies the error value by a constant factor to adjust the measure towar...

Страница 43: ...tive action in seconds The default value is 0 0 Open FromZero Response Type Access Range FlowDDE FLOW BUS Modbus Unsigned char RW 0 255 165 114 18 0x0E52 3667 Response factor applied to proportional action when opening the valve from 0 Default value 128 no correction Other values adjust the controller gain correction signal as follows Controller gain Controller Speed PID Kp 1 05 response factor 12...

Страница 44: ...t damagetotheinstrumentsan or thesystem s theyareconnectedto besuretoavoidcircular references betweendevicesonthesamefieldbus TheFLOW BUS system doesnot haveaprotectionmechanism Master Node Type Access Range FlowDDE FLOW BUS Modbus Unsigned char RW 1 128 158 33 14 n a Set the master node for the instrument Note that this parameter only is effective in a FLOW BUS system via RS 485 SlaveFactor Type ...

Страница 45: ...29 Bronkhorst digital device type identification number DeviceType Type Access Range FlowDDE FLOW BUS Modbus Unsigned char 6 R 90 113 1 0xF108 0xF10A 61705 61707 Device type information string this parameter contains an abbreviation referring to the identification number 3 4 9 Special parameters InitReset Type Access Range FlowDDE FLOW BUS Modbus Unsigned char RW 82 64 7 0 10 0x000A 11 Init Reset ...

Страница 46: ...input 2 FLOW BUS Slave Acting as slave instrument on FLOW BUS RS 485 only FLOW BUS master output x Slave Factor 100 3 Valve Close Controller disabled valve closed 4 Controller Idle Controller disabled valve frozen in current position 7 Setpoint 100 Controlling setpoint fixed to 100 8 Valve Fully Open Controller disabled valve fully opened 9 Calibration Mode Calibration mode enabled factory only 10...

Страница 47: ...lyor reset or restart theinstrument 3 5 Adjusting zero point The zero point the signal that corresponds to zero flow of a Bronkhorst flow meter controller is factory adjusted at approximately 20 C and atmospheric pressure with the instrument in an upright position If the ambient conditions or mounting position are significantly different the instrument might detect a flow when actually there is no...

Страница 48: ...is being performed On successful completion the green LED starts to glow continuously while the output signal is 0 parameter Measure 0 3 5 3 Digital procedure FlowPlot providesaneasywaytoadjust thezeropoint ofaninstrument viaRS 232 theAuto zero functionautomatically performstheproceduredescribedhere To adjust the zero point using digital communication set parameter values in the following sequence...

Страница 49: ...Bronkhorst hasatrainedstaffavailable 4 1 Cleaning Whenorderedasa3 A compliant instrument theES FLOW issuitedfor hygienic foodprocessing applications Clean in place CIP andSterilizationinPlace SIP For CIP procedures aminimum flowvelocityof1 5 m sthroughtheES FLOW isrecommended thiscanbeachieved withwater at aflowrateof1500 ml min ThesealingsurfacesofTri ClampgasketsmayrequireClean Out of Place COP ...

Страница 50: ...upply Check cable connection Check cable hook up Invalid node address Change node address see Network configuration Other Reset instrument and or restart master If problem persists contact your Bronkhorst representative No output signal No power supply Check power supply Check cable connection Check cable hook up Sensor failure Contact your Bronkhorst representative Control behavior unstable Red L...

Страница 51: ...id type Supply equipment with other fluid or change fluid type in instrument configuration Measured value or output signal indicates a flow while there is none Instrument not mounted horizontally or ambient conditions differ significantly from conditions stated on serial number label Follow mounting instructions Use instrument in conditions it was designed for Adjust zero point see Adjusting zero ...

Страница 52: ...r current information about Bronkhorst and service addresses please visit our website www bronkhorst com Do you have any questions about our products Our Sales Department will gladly assist you selecting the right product for your application Contact sales by e mail sales bronkhorst com For after sales questions our Customer Service Department is available with help and guidance To contact CSD by ...

Страница 53: ...ga Declarationondecontamination form document no9 17 032 canbe downloadedfrom theService Support sectionoftheBronkhorst website www bronkhorst com Important Clearly note on top of the package the customs clearance number of Bronkhorst High Tech B V NL801989978B01 only if applicable otherwise contact your Bronkhorst representative for local arrangements 6 2 Disposal end of lifetime Within the Europ...

Страница 54: ...Bronkhorst Instruction Manual ES FLOW 9 17 145E 54 ...

Страница 55: ...Mode 40 Counter Unit 39 Counter Value 40 Reset Counter Enable 40 Totalizer Unit 40 Totalizer Value 41 Parameters Device identification BHT Model Number 45 Customer Model 44 Device type 45 Firmware version 45 Identification number 45 Serial Number 45 User Tag 44 Parameters Master Slave Master Node 44 Slave Factor 44 Parameters Measurement and control Analog Input 37 Fmeasure 36 Fsetpoint 36 Measure...

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