Bronkhorst®
Instruction Manual ES-FLOW™
9.17.145E
50
5
Troubleshooting and service
To track down problems in the fluid system, it is recommended to disconnect the unit from the process line and check it
without applying fluid pressure. Dirt or clogging might be detected quickly by loosening fluid connections and performing
a visual inspection.
Energizing and de-energizing the equipment can indicate whether there is an electronic failure. After energizing, control
behavior can be checked by applying fluid pressure.
If you suspect leakage, do not disassemble the device for inspection, but contact your Bronkhorst representative for service
or repairs.
5.1
Common issues
Symptom
Possible cause
Action
Red LED glows continuously, while
display shows irregular measure
readout
No liquid in measuring tube
Fill fluid lines with process liquid before
starting measurement and control (see
)
Inlet pressure unstable (flow rate
pulsating)
Eliminate pressure fluctuations, e.g. by
installing a pressure regulator
Red LED glows continuously,
display shows no flow
Hardware error
Contact your Bronkhorst representative
No (fieldbus) communication
No power supply
·
Check power supply
·
Check cable connection
·
Check cable hook-up
Invalid node address
Change node address (see
Other
Reset instrument and/or restart master. If
problem persists, contact your Bronkhorst
representative.
No output signal
No power supply
·
Check power supply
·
Check cable connection
·
Check cable hook-up
Sensor failure
Contact your Bronkhorst representative
·
Control behavior unstable
·
Red LED flickers or flashes
irregularly
Inlet pressure unstable (flow rate
pulsating)
Eliminate pressure fluctuations, e.g. by
installing a pressure regulator
Gas accumulation in tubing
Flush the fluid system to remove gas
Wrong controller settings
Adjust settings (e.g. with FlowPlot)
No flow (sending a setpoint has no
effect)
No fluid supply
Check upstream components for obstruction,
e.g.:
·
fluid lines
·
valves
·
filters
Inlet pressure or differential
pressure out of bounds
Set inlet pressure to a value within
specifications
Flow rate or pressure rises, but
never reaches setpoint
Piping, filters and/or control valve
clogged or blocked
·
Clean system (flush with clean, dry air or a
non-aggressive cleaning liquid (e.g. ethanol
or isopropyl alcohol)
·
For external proportional control valves:
supply 0…15 Vdc and operational inlet
pressure to valve and slowly increase
voltage. If valve does not open, clean parts
and re-adjust valve
Inlet pressure too low
Increase inlet pressure