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Iss A 05/14 

5  Maintenance / Repair 

5.1  General Maintenance 

The  heat  exchanger  should  require  little  attention  in  service,  however  if  cleaning  the  tube 
stack the following notes should be used as a guide.  Note new gaskets are required if the 
end covers are removed. 

5.2

 

Exhaust Gas Heat Exchanger Cleaning 

 

a)  Removal of the end covers or access plates, depending on version, allows access 

to the tube plates. 

 

b)  Wash  the  tube  plates  and  tubes  using  a  hand  held  hose  or  lance.    An  industrial 

steam cleaner can be used if available. 

 

c)  Tube brushes can be used to clean through each tube to aid in removing stubborn 

deposits.    Small  diameter  rods  and  brushes  for  tube  cleaning  are  available  from 
companies such as Easy Products, www.easyproductsltd.com 

 

d)  Detergents or chemicals suitable for use with stainless steels can be used if fouling 

is  severe.    Allow  time  for  the  detergent or  chemical  cleaner  to  work  before  hosing 
down with plenty of water. 

 

e)  The tube stack should  be flushed through  with clean  water to remove  all traces  of 

cleaning  chemicals/detergents.  If  necessary  the  cleaning  fluid  should  be 
neutralised. 

 

f)  End covers or access plates should be refitted after cleaning using new gaskets. 

6  Warranty 

All BOWMAN

®

 Exhaust Gas Heat Exchangers are guaranteed against manufacturing faults 

associated with the product for a period of twelve months from the date of invoice.   

For full warranty terms, please see the 

BOWMAN

®

 

Conditions of Sale. A copy  of which is 

available on request or via download from the website.  

www.ejbowman.co.uk

 

 

 

 

 

caution 

take care 

Содержание 10-32-3744-5

Страница 1: ...EXHAUST GAS HEAT EXCHANGERS Installation Operation Maintenance Guide REG NO FM 38224 BS EN ISO 9001 2008 ...

Страница 2: ...eep the Installation Operation Maintenance Guide for all future reference to ensure the long lasting performance from your Exhaust Gas Heat Exchanger All rights reserved E J Bowman Birmingham Ltd reserve the right to change specification and technical alteration without prior notice No part of this guide may be reproduced or transmitted in any form or by any means including reproduction or recordi...

Страница 3: ... T A L L A T I O N 2 1 Transport storage 6 2 2 Installation 6 2 3 Connecting the heat exchanger 7 3 O P E R A T I O N 7 4 C O M M I S S I O N I N G 7 5 M A I N T E N A N C E R E P A I R 5 1 General Maintenance 8 5 2 Exhaust Gas Heat Exchanger Cleaning 8 6 W A R R A N T Y 8 7 P E R F O R M A N C E 9 8 S P A R E P A R T S L I S T 1 0 E J Bowman Birmingham Ltd Chester Street Birmingham B6 4AP United ...

Страница 4: ...only be used for its intended use In the event of breakdowns which may compromise safety a qualified technician must always be contacted 1 2 Safety Instructions The following symbols are used in these operating instructions This symbol indicates an immediate danger to health Failure to comply with this instruction may result in severe injury This symbol indicates a possible danger to health Failur...

Страница 5: ...rking 1 4 Potential Hazards The heat exchanger may be damaged or leak if the maximum permissible operating pressure is exceeded Connections on the exhaust gas side of the heat exchanger may reach temperatures as high as 700 C Connections on the cooling water side of the heat exchanger may reach temperatures as high as 110 C 1 5 Safety Measures at Installation Site The heat exchanger should not be ...

Страница 6: ...dary circuit is fully vented via the vent plug fitted in order to prevent any aeration taking place which can cause erosion of the tubes c If ethylene glycol or any other heat transfer fluid is used in the secondary circuit adequate mixing should be performed prior to filling of the heat exchanger d If temperature control sensors are fitted to either the primary or secondary circuits of the heat e...

Страница 7: ...ircuit pumps are in continual operation whenever the primary circuit is in operation c Provision should also be made to ensure that any valves or ancillary equipment associated with either the primary or secondary side of the heat exchanger cannot be accidentally turned off thereby preventing flow through the heat exchanger d It is very important that the secondary circuit is fully vented via the ...

Страница 8: ...vailable from companies such as Easy Products www easyproductsltd com d Detergents or chemicals suitable for use with stainless steels can be used if fouling is severe Allow time for the detergent or chemical cleaner to work before hosing down with plenty of water e The tube stack should be flushed through with clean water to remove all traces of cleaning chemicals detergents If necessary the clea...

Страница 9: ...very kW Exhaust Gas Pressure Drop kPa 2 25 3737 4 16 1 2 210 9 5 1 6 2 32 3737 5 16 1 2 170 11 5 1 8 3 32 3738 5 32 2 4 210 19 1 5 3 40 3738 6 32 2 4 170 21 1 7 3 60 3738 8 32 2 4 120 23 2 2 4 32 3739 5 60 4 5 210 35 1 3 4 40 3739 6 60 4 5 170 39 1 4 4 60 3739 8 60 4 5 120 43 1 8 5 32 3740 5 90 6 7 210 53 1 2 5 40 3739 6 60 4 5 170 39 1 4 5 60 3740 8 90 6 7 120 65 1 8 6 32 3741 5 140 10 5 210 82 1...

Страница 10: ...3862 15 5745 EX043 5757CI EX044 5758CI 3795 4484 5759 Type Inlet End Cover A Outlet End Cover B Pressure Relief Valve C Mounting Foot D End Cover Gasket E 2 5837 EX062 5334CI EX062 5334CI 4028 4476 3787 3 5838 EX063 5335CI EX063 5335CI 4028 4477 3788 4 5839 EX064 5336CI EX064 5336CI 4028 4478 3789 5 5840 EX065 5337CI EX065 5337CI 3795 4479 3790 6 5841 EX066 4982CI EX066 4982CI 3795 4480 3791 8 584...

Страница 11: ...ineTestHouseCooling MiningIndustry MarineCooling SwimmingPool SpaIndustry FishingIndustryCooling The product range includes MarineHeatExchangers HeaderTankHeatExchangers SwimmingPoolHeatExchangers ChargeAirCoolers StainlessSteelHeatExchangers InlinePlateTypeHeatExchangers FuelCoolers Shell TubeHeatExchangers TitaniumHeatExchangers Aftercoolers AquaticHeatExchangers Non StorageCalorifiers ...

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