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Iss A 05/14 

2.3  Connecting the Heat Exchanger 

 

Ensure compliance with water quality and maximum permissible pressure requirements. 

When  fitting  the  heat  exchanger  into  the  pipe  work  care  must  be  taken  to  ensure  that  no 
debris has been introduced into the primary or secondary circuit of the heat exchanger. 

See  Exhaust  Gas  Heat  Exchanger  brochure  (available  on  the  Bowman  website)  for 
connection details of each model. 

3  Operation 

It is essential that the following instructions are followed to prevent corrosion/erosion  of the 
heat exchanger: 

a)  Adequate  provision  should  be  made  to  ensure  that  in  the  event  of  the  primary  circuit 

being shutdown, the secondary circuit continues to operate for a period of time to enable 
the  dispersal  of  residual  heat  to  an  acceptable  level,  preventing  damage  to  the  heat 
exchanger. 

b)  Adequate provision should also be made to ensure that the secondary circuit pumps are 

in continual operation whenever the primary circuit is in operation. 

c)  Provision  should  also  be  made  to  ensure  that  any  valves  or  ancillary  equipment 

associated  with  either  the  primary  or  secondary  side  of  the  heat  exchanger  cannot  be 
accidentally turned off, thereby preventing flow through the heat exchanger. 

d)  It  is  very  important  that  the  secondary  circuit  is  fully  vented  via  the  vent  plug  fitted  in 

order to prevent any aeration taking place which can cause erosion of the tubes. 

e)  Maximum working gas side pressure   

 

0.5 bar 

Maximum working water side pressure  

 

4.0 bar 

Maximum working gas side temperature 

 

700°C 

Maximum working water side temperature 

 

110°C

   

 

4  Commissioning 

Commissioning  of  the  heat  exchanger  should  not  be  undertaken  until  such  time  that  this    
document has been fully read and understood. 

Adequate  provision  should  be  made  to  ensure  that  correct  operating/service  equipment 
along with personal protection (PPE) in accordance with current standards/legislation  is 
utilised prior to the commencement of any working. 

caution 

take care 

take care 

take care 

Содержание 10-32-3744-5

Страница 1: ...EXHAUST GAS HEAT EXCHANGERS Installation Operation Maintenance Guide REG NO FM 38224 BS EN ISO 9001 2008 ...

Страница 2: ...eep the Installation Operation Maintenance Guide for all future reference to ensure the long lasting performance from your Exhaust Gas Heat Exchanger All rights reserved E J Bowman Birmingham Ltd reserve the right to change specification and technical alteration without prior notice No part of this guide may be reproduced or transmitted in any form or by any means including reproduction or recordi...

Страница 3: ... T A L L A T I O N 2 1 Transport storage 6 2 2 Installation 6 2 3 Connecting the heat exchanger 7 3 O P E R A T I O N 7 4 C O M M I S S I O N I N G 7 5 M A I N T E N A N C E R E P A I R 5 1 General Maintenance 8 5 2 Exhaust Gas Heat Exchanger Cleaning 8 6 W A R R A N T Y 8 7 P E R F O R M A N C E 9 8 S P A R E P A R T S L I S T 1 0 E J Bowman Birmingham Ltd Chester Street Birmingham B6 4AP United ...

Страница 4: ...only be used for its intended use In the event of breakdowns which may compromise safety a qualified technician must always be contacted 1 2 Safety Instructions The following symbols are used in these operating instructions This symbol indicates an immediate danger to health Failure to comply with this instruction may result in severe injury This symbol indicates a possible danger to health Failur...

Страница 5: ...rking 1 4 Potential Hazards The heat exchanger may be damaged or leak if the maximum permissible operating pressure is exceeded Connections on the exhaust gas side of the heat exchanger may reach temperatures as high as 700 C Connections on the cooling water side of the heat exchanger may reach temperatures as high as 110 C 1 5 Safety Measures at Installation Site The heat exchanger should not be ...

Страница 6: ...dary circuit is fully vented via the vent plug fitted in order to prevent any aeration taking place which can cause erosion of the tubes c If ethylene glycol or any other heat transfer fluid is used in the secondary circuit adequate mixing should be performed prior to filling of the heat exchanger d If temperature control sensors are fitted to either the primary or secondary circuits of the heat e...

Страница 7: ...ircuit pumps are in continual operation whenever the primary circuit is in operation c Provision should also be made to ensure that any valves or ancillary equipment associated with either the primary or secondary side of the heat exchanger cannot be accidentally turned off thereby preventing flow through the heat exchanger d It is very important that the secondary circuit is fully vented via the ...

Страница 8: ...vailable from companies such as Easy Products www easyproductsltd com d Detergents or chemicals suitable for use with stainless steels can be used if fouling is severe Allow time for the detergent or chemical cleaner to work before hosing down with plenty of water e The tube stack should be flushed through with clean water to remove all traces of cleaning chemicals detergents If necessary the clea...

Страница 9: ...very kW Exhaust Gas Pressure Drop kPa 2 25 3737 4 16 1 2 210 9 5 1 6 2 32 3737 5 16 1 2 170 11 5 1 8 3 32 3738 5 32 2 4 210 19 1 5 3 40 3738 6 32 2 4 170 21 1 7 3 60 3738 8 32 2 4 120 23 2 2 4 32 3739 5 60 4 5 210 35 1 3 4 40 3739 6 60 4 5 170 39 1 4 4 60 3739 8 60 4 5 120 43 1 8 5 32 3740 5 90 6 7 210 53 1 2 5 40 3739 6 60 4 5 170 39 1 4 5 60 3740 8 90 6 7 120 65 1 8 6 32 3741 5 140 10 5 210 82 1...

Страница 10: ...3862 15 5745 EX043 5757CI EX044 5758CI 3795 4484 5759 Type Inlet End Cover A Outlet End Cover B Pressure Relief Valve C Mounting Foot D End Cover Gasket E 2 5837 EX062 5334CI EX062 5334CI 4028 4476 3787 3 5838 EX063 5335CI EX063 5335CI 4028 4477 3788 4 5839 EX064 5336CI EX064 5336CI 4028 4478 3789 5 5840 EX065 5337CI EX065 5337CI 3795 4479 3790 6 5841 EX066 4982CI EX066 4982CI 3795 4480 3791 8 584...

Страница 11: ...ineTestHouseCooling MiningIndustry MarineCooling SwimmingPool SpaIndustry FishingIndustryCooling The product range includes MarineHeatExchangers HeaderTankHeatExchangers SwimmingPoolHeatExchangers ChargeAirCoolers StainlessSteelHeatExchangers InlinePlateTypeHeatExchangers FuelCoolers Shell TubeHeatExchangers TitaniumHeatExchangers Aftercoolers AquaticHeatExchangers Non StorageCalorifiers ...

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