background image

 

Iss A 05/14 

2  Installation 

 

2.1  Transport / Storage 

 

The heat exchanger must be  fully drained  down prior to transportation.  Once drained and 
fully  dry,  the  heat  exchanger  must  only  be  stored  indoors  within  a  non-aggressive 
atmosphere. 

 

 

2.2  Installation 

Before fitting, check the heat exchanger for visible signs of damage.  

a)  The  heat  exchanger  must  be  installed  horizontally  and  levelled  accurately,  with  the 

primary  circuit  through  the  tubes  and  the  secondary  circuit  over  the  tubes.    The  heat 
exchanger  should  only  be  connected  in  ‘counter  flow’  with  the  secondary  circuit 
connections always being positioned on top (See schematic diagram below).  Alternative 
installations may also be acceptable; consultation with Bowman should be made prior to 
installation. 

b)  It  is  very  important  that  the  secondary  circuit  is  fully  vented  via  the  vent  plug  fitted  in 

order to prevent any aeration taking place which can cause erosion of the tubes. 

c)  If  ethylene  glycol  or  any  other  heat  transfer  fluid  is  used  in  the  secondary  circuit, 

adequate mixing should be performed prior to filling of the heat exchanger. 

d)  If temperature control sensors are fitted to either the primary or secondary circuits of the 

heat exchanger, they should be fitted to the inlet circuit and not the outlet circuit in order 
to provide accurate temperature readings. 

e)  The pressure relief valve must not be removed or tampered with. 

f) 

Water must always be running through the heat exchanger when the engine is running. 

g)  No valves are to be incorporated in the circuit which could be accidentally turned off and 

prevent water flowing through the heat exchanger. 

h)  The approach and exit exhaust pipe bore must not be smaller than the heat exchanger 

connections. 

i) 

Automatic engine shut down equipment must be fitted. 

 

 

 

take care 

Содержание 10-32-3744-5

Страница 1: ...EXHAUST GAS HEAT EXCHANGERS Installation Operation Maintenance Guide REG NO FM 38224 BS EN ISO 9001 2008 ...

Страница 2: ...eep the Installation Operation Maintenance Guide for all future reference to ensure the long lasting performance from your Exhaust Gas Heat Exchanger All rights reserved E J Bowman Birmingham Ltd reserve the right to change specification and technical alteration without prior notice No part of this guide may be reproduced or transmitted in any form or by any means including reproduction or recordi...

Страница 3: ... T A L L A T I O N 2 1 Transport storage 6 2 2 Installation 6 2 3 Connecting the heat exchanger 7 3 O P E R A T I O N 7 4 C O M M I S S I O N I N G 7 5 M A I N T E N A N C E R E P A I R 5 1 General Maintenance 8 5 2 Exhaust Gas Heat Exchanger Cleaning 8 6 W A R R A N T Y 8 7 P E R F O R M A N C E 9 8 S P A R E P A R T S L I S T 1 0 E J Bowman Birmingham Ltd Chester Street Birmingham B6 4AP United ...

Страница 4: ...only be used for its intended use In the event of breakdowns which may compromise safety a qualified technician must always be contacted 1 2 Safety Instructions The following symbols are used in these operating instructions This symbol indicates an immediate danger to health Failure to comply with this instruction may result in severe injury This symbol indicates a possible danger to health Failur...

Страница 5: ...rking 1 4 Potential Hazards The heat exchanger may be damaged or leak if the maximum permissible operating pressure is exceeded Connections on the exhaust gas side of the heat exchanger may reach temperatures as high as 700 C Connections on the cooling water side of the heat exchanger may reach temperatures as high as 110 C 1 5 Safety Measures at Installation Site The heat exchanger should not be ...

Страница 6: ...dary circuit is fully vented via the vent plug fitted in order to prevent any aeration taking place which can cause erosion of the tubes c If ethylene glycol or any other heat transfer fluid is used in the secondary circuit adequate mixing should be performed prior to filling of the heat exchanger d If temperature control sensors are fitted to either the primary or secondary circuits of the heat e...

Страница 7: ...ircuit pumps are in continual operation whenever the primary circuit is in operation c Provision should also be made to ensure that any valves or ancillary equipment associated with either the primary or secondary side of the heat exchanger cannot be accidentally turned off thereby preventing flow through the heat exchanger d It is very important that the secondary circuit is fully vented via the ...

Страница 8: ...vailable from companies such as Easy Products www easyproductsltd com d Detergents or chemicals suitable for use with stainless steels can be used if fouling is severe Allow time for the detergent or chemical cleaner to work before hosing down with plenty of water e The tube stack should be flushed through with clean water to remove all traces of cleaning chemicals detergents If necessary the clea...

Страница 9: ...very kW Exhaust Gas Pressure Drop kPa 2 25 3737 4 16 1 2 210 9 5 1 6 2 32 3737 5 16 1 2 170 11 5 1 8 3 32 3738 5 32 2 4 210 19 1 5 3 40 3738 6 32 2 4 170 21 1 7 3 60 3738 8 32 2 4 120 23 2 2 4 32 3739 5 60 4 5 210 35 1 3 4 40 3739 6 60 4 5 170 39 1 4 4 60 3739 8 60 4 5 120 43 1 8 5 32 3740 5 90 6 7 210 53 1 2 5 40 3739 6 60 4 5 170 39 1 4 5 60 3740 8 90 6 7 120 65 1 8 6 32 3741 5 140 10 5 210 82 1...

Страница 10: ...3862 15 5745 EX043 5757CI EX044 5758CI 3795 4484 5759 Type Inlet End Cover A Outlet End Cover B Pressure Relief Valve C Mounting Foot D End Cover Gasket E 2 5837 EX062 5334CI EX062 5334CI 4028 4476 3787 3 5838 EX063 5335CI EX063 5335CI 4028 4477 3788 4 5839 EX064 5336CI EX064 5336CI 4028 4478 3789 5 5840 EX065 5337CI EX065 5337CI 3795 4479 3790 6 5841 EX066 4982CI EX066 4982CI 3795 4480 3791 8 584...

Страница 11: ...ineTestHouseCooling MiningIndustry MarineCooling SwimmingPool SpaIndustry FishingIndustryCooling The product range includes MarineHeatExchangers HeaderTankHeatExchangers SwimmingPoolHeatExchangers ChargeAirCoolers StainlessSteelHeatExchangers InlinePlateTypeHeatExchangers FuelCoolers Shell TubeHeatExchangers TitaniumHeatExchangers Aftercoolers AquaticHeatExchangers Non StorageCalorifiers ...

Отзывы: