background image

6720220330  Revised 05-12

possible condensate overflow or water leakage damage to the
ceiling.  The  secondary  drain  pan  is  usually  placed  on  a
plywood  base  isolated  from  the  ceiling  joists  by  additional
layers of vibration absorbing mesh. In both cases, a 3/4" drain
connected to this secondary pan should be run to an eave at a
location that will be noticeable. If the unit is located in a crawl
space, the bottom of the unit must be at least 4" above grade
to prevent flooding of the electrical parts due to heavy rains. 

CONDENSATE DRAIN:

NOTE: 

If  equipped  with  float  style  condensate  overflow

switch, final adjustment must be made in the field.

A  drain  line  must  be  connected  to  the  heat  pump  and
pitched  away  from  the  unit  a  minimum  of  1/8"  per  foot  to
allow the condensate to flow away from the unit.

This  connection  must  be  in  conformance  with  local
plumbing codes. A trap must be installed in the condensate
line  to  insure  free  condensate  flow.  (Heat  Pumps  are  not
internally trapped). A vertical air vent is sometimes required
to avoid air pockets. (See Figure #3). The length of the trap
depends on the amount of positive or negative pressure on
the drain pan. A second trap must not be included. 

The  horizontal  unit  should  be  pitched  approximately  1/4"
towards  the  drain  in  both  directions,  to  facilitate
condensate removal. (See Figure #4)

DUCT SYSTEM:

A  supply  air  outlet  collar  and  return  air  duct  flange  are
provided on all units to facilitate duct connections. Refer to
the  FHP  individual  data  specification  sheet  for  physical
dimensions of the collar and flange.

A flexible connector is recommended for supply and return
air  duct  connections  on  metal  duct  systems.  All  metal
ducting  should  be  insulated  with  a  minimum  of  one  inch
duct  insulation  to  avoid  heat  loss  or  gain  and  prevent
condensate  forming  during  the  cooling  operation.
Application  of  the  unit  to  uninsulated  duct  work  is  not
recommended  as  the  unit’s  performance  will  be  adversely
affected.  Do  not  connect  discharge  ducts  directly  to  the
blower  outlet.  The  factory  provided  air  filter  must  be
removed when using a filter back return air grill.The factory
filter should be left in place on a free return system.

If  the  unit  will  be  installed  in  a  new  installation  which
includes  new  duct  work,  the  installation  should  be
designed using current ASHRAE procedures for duct sizing.
If the unit is to be connected to existing ductwork, a check
should  be  made  to  assure  that  the  duct  system  has  the
capacity to handle the air required for the unit application.
If  the  duct  system  is  too  small,  larger  ductwork  should  be
installed. Check for existing leaks and repair.

The duct system and all diffusers should be sized to handle
the  designed  air  flow  quietly.  To  maximize  sound
attenuation  of  the  unit  blower,  the  supply  and  return  air
plenums  should  be  insulated.  There  should  be  no  direct
straight  air  path  thru  the  return  air  grille  into  the  heat
pump.  The  return  air  inlet  to  the  heat  pump  must  have  at
least  one  90  degree  turn  away  from  the  space  return  air
grille.  If  air  noise  or  excessive  air  flow  are  a  problem,  the
blower  speed  can  be  changed  to  a  lower  speed  to  reduce
air flow. (Refer to ECM motor interface board section in this
manual and Figure #7)

PIPING:

Supply  and  return  piping  must  be  as  large  as  the  unit
connections on the heat pump (larger on long runs). Never
use flexible hoses of a smaller inside diameter than that of
the fluid connections on the unit. ES units are supplied with
either a copper or optional cupro-nickel condenser. Copper
is  adequate  for  ground  water  that  is  not  high  in  mineral
content. Should your well driller express concern regarding
the quality of the well water available or should any known
hazards exist in your area, we recommend proper testing to
assure  the  well  water  quality  is  suitable  for  use  with  water
source  equipment.  In  conditions  anticipating  moderate
scale  formation  or  in  brackish  water  a  cupro-nickel  heat
exchanger is recommended. 

Both  the  supply  and  discharge  water  lines  will  sweat  if
subjected to low water temperature. These lines should be
insulated to prevent damage from condensation.

All  manual  flow  valves  used  in  the  system  must  be  ball
valves. Globe and gate valves must not be used due to high
pressure  drop  and  poor  throttling  characteristics.  Never
exceed  the  recommended  water  flow  rates  as  serious
damage  or  erosion  of  the  water  to  refrigerant  heat
exchanger could occur.

Always  check  carefully  for  water  leaks  and  repair
appropriately. Units are equipped with female pipe thread
fittings.  Consult  the  specification  sheets  for  sizes.  Teflon
tape  sealer  should  be  used  when  connecting  water  piping
connections  to  the  units  to  insure  against  leaks  and

3

(Figure #3)

(Figure #4)

ES SERIES

Содержание FHP ES Series

Страница 1: ...ssure Regulating Valves 9 Cooling Tower Boiler Application 9 Earth Coupled Systems 10 System Checkout 10 Unit Start Up 10 Maintenance 10 Wiring Diagrams 14 Trouble Shooting 16 Unit Check Out 17 Operating Pressures Temperatures 18 MODEL NOMENCLATURE SERIES ES ENVIROSAVER AU AQUARIUS NOMINAL CAPACITY VOLTAGE DESIGNATION 1 208 1 60 230 1 60 3 208 3 60 230 3 60 SINGLE STEP ONLY CABINET CONFIGURATION V...

Страница 2: ...r maintenance operations on the system turn off main power to the unit Electrical shock could cause personal injury or death When working on equipment always observe precautions described in the literature tags and labels attached to the unit Follow all safety codes Wear safety glasses and work gloves Use a quenching cloth for brazing and place a fire extinguisher close to the work area LOCATION L...

Страница 3: ... the installation should be designed using current ASHRAE procedures for duct sizing If the unit is to be connected to existing ductwork a check should be made to assure that the duct system has the capacity to handle the air required for the unit application If the duct system is too small larger ductwork should be installed Check for existing leaks and repair The duct system and all diffusers sh...

Страница 4: ...r and control circuit Refer to the ELECTRIC HEATER PACKAGE OPTION section for wiring instructions minimum circuit ampacities and maximum fuse breaker sizing ECM INTERFACE BOARD THERMOSTAT CONNECTIONS Thermostat wiring is connected to the 10 pin screw type terminal block on the lower center portion of the ECM Interface Board In addition to providing a connecting point for thermostat wiring the inte...

Страница 5: ...proper jumper placement NOTE Always disconnect power before changing jumper positions on the interface board and reset the unit afterward To the left of the red and green status LED s is a row of 1 4 male quick connects These are used to pass thermostat inputs on to the rest of the control circuit Remember to always turn off unit power at the circuit breaker before attaching or disconnecting any w...

Страница 6: ...LINKS Low pressure lockout THREE BLINKS Freeze sensor lockout FOUR BLINKS Condensate overflow FIVE BLINKS Brownout Conditions The fault pulse code may be sent to the ALR fault terminal by placing the Alarm Output pin in the pulse position The pulse signal may be sent to a thermostat with a fault indication LED 24v and will display the fault code on the thermostat FREEZE SENSOR Optional freeze prot...

Страница 7: ...ITIAL POWER UP T ASC OR RS SEC TIME 30 SEC TIME 120 SEC COUNT 2 Start Timer Start Timer CC Output On CC Output Off Blink Code On Status LED Report Alarm Fault Hard Lockout ALR Output On Pulse Blink Code On Status LED Soft Lockout Record Alarm Start Counter If Applicable Start Anti Short Cycle Start Random Start Up Lockout Can Be Set To 4 Via Dip Switch Power Switchs Sensor Status Check 7 ...

Страница 8: ...he case of unit compressor and or compressor power supply failure See HP Series Heater Kit Instructions for field installations Each ES Series model has a number of heater sizes available Refer to Figure 9 for heater package compatibility with specific ES Series units models nomenclature and electrical data SEQUENCE OF OPERATION SINGLE STAGE UNITS Figure 13 Wire Schematic COOLING MODE Energizing t...

Страница 9: ...ake sure that the VA draw of the valve does not exceed the contact rating of the thermostat INSTALLATION OF PRESSURE REGULATING VALVES Pressure regulating valves are used to increase or decrease water flow through the heat pump in response to refrigerant pressure In some cases more water may be required in heating than in cooling or vice versa With the Envirosaver heat pumps these valves are not r...

Страница 10: ...stem switch to the OFF position The unit should stop running and the reversing valve should deenergize 6 Leave the unit off for approximately 5 minutes to allow for system equalization 7 Turn the thermostat to the lowest setting 8 Set the thermostat switch to HEAT 9 Increase the thermostat setting approximately 5 degrees above the room temperature 10 Verify the heat pump is operating in the heatin...

Страница 11: ...ONNECTION 3 LOW VOLTAGE CONTROL CONNECTION 4 LINE VOLTAGE CONNECTION 5 VIBRATION PAD 6 P T PORTS 7 HOSE KITS Optional 8 BALL VALVES 9 SOLENOID VALVE SLOW CLOSING 10 CONDENSATE DRAIN CONNECTION 11 PRESSURE TANK Optional 12 LINE VOLTAGE DISCONNECT ELECTRIC HEATER NOTE SEE FIGURE 3 FOR CONDENSATE DRAIN CONNECTION ES SERIES ...

Страница 12: ...E CONTROL CONNECTION 3 P T PLUGS Optional 4 HOSE KITS Optional 5 BALL VALVES 6 SUPPLY AND RETURN LINES OF CENTRAL SYSTEM 7 FLEX DUCT CONNECTION 8 HANGING BRACKETS ASSEMBLY 9 THREADED ROD 10 HANGING BRACKET ASSEMBLY ES048 and up 930 006 NOTE SEE FIGURE 3 FOR CONDENSATE DRAIN CONNECTION Figure 11 ES SERIES ...

Страница 13: ...TROL CONNECTION 4 LINE VOLTAGE CONNECTION UNIT 5 P T PORTS 6 VIBRATION PAD 7 CONDENSATE DRAIN 8 GROUND LOOP CONNECTION KIT 555 000 001 9 GROUND LOOP PUMPING PACKAGE GL001 1 or 002 1 10 POLYETHELENE WITH INSULATION 11 LINE VOLTAGE DISCONNECT ELECTRIC HEATER NOTE SEE FIGURE 3 FOR CONDENSATE DRAIN CONNECTION Figure 12 ES SERIES ...

Страница 14: ...6720220330 Revised 05 12 14 ES SERIES Figure 13 ...

Страница 15: ...6720220330 Revised 05 12 15 Figure 14 ES SERIES ...

Страница 16: ...arge The unit is overcharged with refrigerant Reclaim refrigerant evacuate and recharge with factory recommended charge High pressure Check for defective or improperly calibrated high pressure switch UNIT OFF ON LOW PRESSURE CONTROL Suction pressure too low In COOLING mode Lack of or inadequate air flow Entering air temperature too cold Blower inoperative clogged filter or restrictions in ductwork...

Страница 17: ...__ Entering Leaving Fluid Temp _______________ _______________ _______________ _______________ Compressor Volts Amps _______________ _______________ _______________ _______________ Blower Motor Volts Amps _______________ _______________ _______________ _______________ Fluid Flow gpm _______________________________ _______________________________ Fluid Side Pressure Drop ___________________________...

Страница 18: ... 7 9 28 33 2 147 179 357 437 13 16 16 18 149 181 345 422 12 14 29 35 4 141 172 335 411 7 9 17 20 156 190 352 432 8 10 31 37 2 151 185 402 492 13 15 15 18 4 146 177 378 459 7 9 16 19 4 76 92 242 297 3 4 13 14 6 80 97 249 304 2 3 13 15 4 125 151 180 221 14 18 19 22 89 108 255 312 4 5 15 17 6 120 146 169 207 8 10 20 23 93 113 261 320 3 3 16 18 4 134 163 211 258 14 18 18 21 106 118 267 327 5 6 17 19 6...

Страница 19: ...9 426 14 17 16 20 149 182 319 390 8 10 25 30 9 0 144 176 328 401 8 9 17 21 156 191 327 400 6 7 26 32 4 5 155 189 392 480 13 16 16 19 9 0 149 182 369 451 8 9 17 21 4 0 64 78 248 303 5 6 15 18 6 0 67 82 254 311 3 4 16 19 4 0 109 134 183 224 18 22 19 23 75 91 261 319 6 8 17 21 6 0 105 128 172 210 10 12 20 25 79 96 267 327 4 5 18 23 4 0 118 144 214 261 18 22 19 23 142 173 273 334 8 10 20 24 6 0 113 13...

Страница 20: ...16 20 18 22 143 175 385 471 12 15 33 41 7 0 122 149 321 392 11 13 18 22 152 186 393 480 9 11 35 43 5 0 128 157 378 462 16 19 17 21 7 0 125 152 353 432 11 13 18 22 7 0 68 84 256 313 5 7 19 23 14 0 73 89 261 319 4 5 20 25 7 0 117 143 182 222 15 19 21 26 81 99 277 339 7 8 22 26 14 0 114 139 170 208 11 14 22 27 86 105 283 346 5 6 23 28 7 0 120 147 215 263 15 18 20 25 93 114 299 365 8 9 24 29 14 0 117 ...

Страница 21: ...64 351 429 13 16 18 22 146 178 388 474 12 15 33 41 16 0 131 159 329 401 10 12 19 23 155 189 396 483 9 11 35 43 10 0 137 167 385 469 12 15 17 21 16 0 134 163 360 439 9 11 18 22 3 0 68 83 243 297 6 7 14 17 5 0 76 92 253 309 3 4 15 18 3 0 133 162 171 209 17 21 18 22 83 101 255 312 7 9 16 20 5 0 128 156 155 190 10 13 19 23 92 113 266 325 4 5 17 21 3 0 135 165 205 251 17 20 17 21 98 119 268 327 9 11 19...

Страница 22: ...13 16 16 19 147 179 347 424 12 14 29 36 7 5 138 169 338 414 7 9 17 21 154 188 355 434 8 10 31 38 3 5 149 182 405 495 13 15 15 19 7 5 143 174 381 465 7 9 16 20 4 5 74 90 244 299 3 4 13 15 9 0 78 95 251 306 2 3 13 16 4 5 122 149 183 224 14 18 19 23 87 106 257 314 4 5 15 18 9 0 117 143 172 210 8 10 20 24 91 111 263 322 3 3 16 19 4 5 131 160 214 261 14 18 18 22 164 201 269 329 5 6 17 20 9 0 126 154 20...

Страница 23: ...170 347 424 11 14 17 21 151 185 371 453 10 12 32 39 6 0 149 183 415 508 19 24 16 19 10 0 143 175 391 477 11 14 17 21 8 0 68 84 256 313 5 7 19 23 12 0 73 89 261 319 4 5 20 25 8 0 113 138 172 210 18 22 19 23 81 99 277 339 7 8 22 26 12 0 110 134 161 196 12 14 20 24 86 105 283 346 5 6 23 28 8 0 116 142 206 252 17 21 19 23 93 114 299 365 8 9 24 29 12 0 112 137 193 236 12 14 19 24 99 121 305 373 6 7 25 ...

Страница 24: ...6720220330 Revised 05 12 601 N W 65th Court Ft Lauderdale FL 33309 Phone 954 776 5471 Fax 954 776 5529 www boschtaxcredit com www fhp mfg com ...

Отзывы: