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6720220330  Revised 05-12

10

No unit should be connected to the supply or return piping
until  the  water  system  has  been  completely  cleaned  and
flushed  to  remove  any  dirt,  piping  chips  or  other  foreign
material.  Supply  and  return  hoses  should  be  connected
together during this process to ensure the entire system is
properly flushed. After the cleaning and flushing has taken
place  the  unit  may  be  connected  to  the  water  loop  and
should have all valves wide open.

EARTH  COUPLED SYSTEMS:

(Figure #12)

Closed  loop  and  pond  applications  require  specialized
design knowledge.No attempt at these installations should
be  made  unless  the  dealer  has  received  specialized
training.  Utilizing  FHP’s  Ground  Loop  Pumping  Package
(GLP), makes the installation easy. Anti-freeze solutions are
utilized  when  low  evaporating  conditions  are  expected  to
occur.  Refer  to  the  GLP  installation  manuals  for  more
specific instructions.

SYSTEM CHECKOUT:

After  completing  the  installation,  and  before
energizing  the  unit,  the  following  system  checks
should be made: 

Verify  that  the  supply  voltage  to  the  heat  pump  is  in
accordance with the nameplate ratings.

Make  sure  that  all  electrical  connections  are  tight  and
secure.

Check  the  electrical  fusing  and  wiring  for  the  correct
size.

Verify  that  the  low  voltage  wiring  between  the
thermostat and the unit is correct.

Verify that the water piping is complete and correct.

Check  that  the  water  flow  is  correct,  and  adjust  if
necessary.

Check  the  blower  for  free  rotation,  and  that  it  is
secured to the shaft.

Verify that vibration isolation has been provided.

Unit is serviceable. Be certain that all access panels are
secured in place.

UNIT START-UP:

1.

Set the thermostat to the highest setting.

2.

Set  the  thermostat  system  switch  to  "COOL",  and  the
fan switch to the "AUTO" position. The reversing valve
solenoid  should  energize.  The  compressor  and  fan
should not run.

3.

Reduce  the  thermostat  setting  approximately  5
degrees below the room temperature.

4.

Verify the heat pump is operating in the cooling mode.

5.

Turn  the  thermostat  system  switch  to  the  "OFF"
position.  The  unit  should  stop  running  and  the
reversing valve should deenergize.

6.

Leave  the  unit  off  for  approximately  (5)  minutes  to
allow for system equalization.

7.

Turn the thermostat to the lowest setting.

8.

Set the thermostat switch to "HEAT".

9.

Increase  the  thermostat  setting  approximately  5
degrees above the room temperature.

10. Verify the heat pump is operating in the heating mode.

11. Set  the  thermostat  to  maintain  the  desired  space

temperature.

12. Check for vibrations, leaks, etc...

MAINTENANCE:

1.

Filter  changes  or  cleanings  are  required  at  regular
intervals.  The  time  period  between  filter  changes  will
depend  upon  type  of  environment  the  equipment  is
used  in.  In  a  single  family  home,  that  is  not  under
construction,  changing  or  cleaning  the  filter  every  60
days is sufficient. In other applications such as motels,
where  daily  vacuuming  produces  a  large  amount  of
lint,  filter  changes  may  be  need  to  be  as  frequent  as
biweekly.

WARNING:

Equipment  should  never  be  used  during

construction  due  to  likelihood  of  wall  board  dust
accumulation  in  the  air  coil  of  the  equipment  which
permanently affects the performance and may shorten the
life of the equipment.

2.

An  annual  “checkup”  is  recommended  by  a  licensed
refrigeration  mechanic.  Recording  the  performance
measurements  of  volts,  amps,  and  water  temperature
differences 

(both 

heating 

and 

cooling) 

is

recommended.  This  data  should  be  compared  to  the
information on the unit’s data plate and the data taken
at the original startup of the equipment.

3.

Lubrication  of  the  blower  motor  is  not  required,
however may be performed on some motors to extend
motor  life.  Use  SAE-20  non-detergent  electric  motor
oil.

4.

The  condensate  drain  should  be  checked  annually  by
cleaning and flushing to insure proper drainage.

5.

Periodic  lockouts  almost  always  are  caused  by  air    or
water  flow  problems.  The  lockout  (shutdown)  of  the
unit is a normal protective measure in the design of the
equipment. If continual lockouts occur call a mechanic
immediately  and  have  them  check  for:  water  flow
problems,  water  temperature  problems,  air  flow
problems  or  air  temperature  problems.  Use  of  the
pressure  and  temperature  charts  for  the  unit  may  be
required to properly determine the cause.

ES SERIES

Содержание FHP ES Series

Страница 1: ...ssure Regulating Valves 9 Cooling Tower Boiler Application 9 Earth Coupled Systems 10 System Checkout 10 Unit Start Up 10 Maintenance 10 Wiring Diagrams 14 Trouble Shooting 16 Unit Check Out 17 Operating Pressures Temperatures 18 MODEL NOMENCLATURE SERIES ES ENVIROSAVER AU AQUARIUS NOMINAL CAPACITY VOLTAGE DESIGNATION 1 208 1 60 230 1 60 3 208 3 60 230 3 60 SINGLE STEP ONLY CABINET CONFIGURATION V...

Страница 2: ...r maintenance operations on the system turn off main power to the unit Electrical shock could cause personal injury or death When working on equipment always observe precautions described in the literature tags and labels attached to the unit Follow all safety codes Wear safety glasses and work gloves Use a quenching cloth for brazing and place a fire extinguisher close to the work area LOCATION L...

Страница 3: ... the installation should be designed using current ASHRAE procedures for duct sizing If the unit is to be connected to existing ductwork a check should be made to assure that the duct system has the capacity to handle the air required for the unit application If the duct system is too small larger ductwork should be installed Check for existing leaks and repair The duct system and all diffusers sh...

Страница 4: ...r and control circuit Refer to the ELECTRIC HEATER PACKAGE OPTION section for wiring instructions minimum circuit ampacities and maximum fuse breaker sizing ECM INTERFACE BOARD THERMOSTAT CONNECTIONS Thermostat wiring is connected to the 10 pin screw type terminal block on the lower center portion of the ECM Interface Board In addition to providing a connecting point for thermostat wiring the inte...

Страница 5: ...proper jumper placement NOTE Always disconnect power before changing jumper positions on the interface board and reset the unit afterward To the left of the red and green status LED s is a row of 1 4 male quick connects These are used to pass thermostat inputs on to the rest of the control circuit Remember to always turn off unit power at the circuit breaker before attaching or disconnecting any w...

Страница 6: ...LINKS Low pressure lockout THREE BLINKS Freeze sensor lockout FOUR BLINKS Condensate overflow FIVE BLINKS Brownout Conditions The fault pulse code may be sent to the ALR fault terminal by placing the Alarm Output pin in the pulse position The pulse signal may be sent to a thermostat with a fault indication LED 24v and will display the fault code on the thermostat FREEZE SENSOR Optional freeze prot...

Страница 7: ...ITIAL POWER UP T ASC OR RS SEC TIME 30 SEC TIME 120 SEC COUNT 2 Start Timer Start Timer CC Output On CC Output Off Blink Code On Status LED Report Alarm Fault Hard Lockout ALR Output On Pulse Blink Code On Status LED Soft Lockout Record Alarm Start Counter If Applicable Start Anti Short Cycle Start Random Start Up Lockout Can Be Set To 4 Via Dip Switch Power Switchs Sensor Status Check 7 ...

Страница 8: ...he case of unit compressor and or compressor power supply failure See HP Series Heater Kit Instructions for field installations Each ES Series model has a number of heater sizes available Refer to Figure 9 for heater package compatibility with specific ES Series units models nomenclature and electrical data SEQUENCE OF OPERATION SINGLE STAGE UNITS Figure 13 Wire Schematic COOLING MODE Energizing t...

Страница 9: ...ake sure that the VA draw of the valve does not exceed the contact rating of the thermostat INSTALLATION OF PRESSURE REGULATING VALVES Pressure regulating valves are used to increase or decrease water flow through the heat pump in response to refrigerant pressure In some cases more water may be required in heating than in cooling or vice versa With the Envirosaver heat pumps these valves are not r...

Страница 10: ...stem switch to the OFF position The unit should stop running and the reversing valve should deenergize 6 Leave the unit off for approximately 5 minutes to allow for system equalization 7 Turn the thermostat to the lowest setting 8 Set the thermostat switch to HEAT 9 Increase the thermostat setting approximately 5 degrees above the room temperature 10 Verify the heat pump is operating in the heatin...

Страница 11: ...ONNECTION 3 LOW VOLTAGE CONTROL CONNECTION 4 LINE VOLTAGE CONNECTION 5 VIBRATION PAD 6 P T PORTS 7 HOSE KITS Optional 8 BALL VALVES 9 SOLENOID VALVE SLOW CLOSING 10 CONDENSATE DRAIN CONNECTION 11 PRESSURE TANK Optional 12 LINE VOLTAGE DISCONNECT ELECTRIC HEATER NOTE SEE FIGURE 3 FOR CONDENSATE DRAIN CONNECTION ES SERIES ...

Страница 12: ...E CONTROL CONNECTION 3 P T PLUGS Optional 4 HOSE KITS Optional 5 BALL VALVES 6 SUPPLY AND RETURN LINES OF CENTRAL SYSTEM 7 FLEX DUCT CONNECTION 8 HANGING BRACKETS ASSEMBLY 9 THREADED ROD 10 HANGING BRACKET ASSEMBLY ES048 and up 930 006 NOTE SEE FIGURE 3 FOR CONDENSATE DRAIN CONNECTION Figure 11 ES SERIES ...

Страница 13: ...TROL CONNECTION 4 LINE VOLTAGE CONNECTION UNIT 5 P T PORTS 6 VIBRATION PAD 7 CONDENSATE DRAIN 8 GROUND LOOP CONNECTION KIT 555 000 001 9 GROUND LOOP PUMPING PACKAGE GL001 1 or 002 1 10 POLYETHELENE WITH INSULATION 11 LINE VOLTAGE DISCONNECT ELECTRIC HEATER NOTE SEE FIGURE 3 FOR CONDENSATE DRAIN CONNECTION Figure 12 ES SERIES ...

Страница 14: ...6720220330 Revised 05 12 14 ES SERIES Figure 13 ...

Страница 15: ...6720220330 Revised 05 12 15 Figure 14 ES SERIES ...

Страница 16: ...arge The unit is overcharged with refrigerant Reclaim refrigerant evacuate and recharge with factory recommended charge High pressure Check for defective or improperly calibrated high pressure switch UNIT OFF ON LOW PRESSURE CONTROL Suction pressure too low In COOLING mode Lack of or inadequate air flow Entering air temperature too cold Blower inoperative clogged filter or restrictions in ductwork...

Страница 17: ...__ Entering Leaving Fluid Temp _______________ _______________ _______________ _______________ Compressor Volts Amps _______________ _______________ _______________ _______________ Blower Motor Volts Amps _______________ _______________ _______________ _______________ Fluid Flow gpm _______________________________ _______________________________ Fluid Side Pressure Drop ___________________________...

Страница 18: ... 7 9 28 33 2 147 179 357 437 13 16 16 18 149 181 345 422 12 14 29 35 4 141 172 335 411 7 9 17 20 156 190 352 432 8 10 31 37 2 151 185 402 492 13 15 15 18 4 146 177 378 459 7 9 16 19 4 76 92 242 297 3 4 13 14 6 80 97 249 304 2 3 13 15 4 125 151 180 221 14 18 19 22 89 108 255 312 4 5 15 17 6 120 146 169 207 8 10 20 23 93 113 261 320 3 3 16 18 4 134 163 211 258 14 18 18 21 106 118 267 327 5 6 17 19 6...

Страница 19: ...9 426 14 17 16 20 149 182 319 390 8 10 25 30 9 0 144 176 328 401 8 9 17 21 156 191 327 400 6 7 26 32 4 5 155 189 392 480 13 16 16 19 9 0 149 182 369 451 8 9 17 21 4 0 64 78 248 303 5 6 15 18 6 0 67 82 254 311 3 4 16 19 4 0 109 134 183 224 18 22 19 23 75 91 261 319 6 8 17 21 6 0 105 128 172 210 10 12 20 25 79 96 267 327 4 5 18 23 4 0 118 144 214 261 18 22 19 23 142 173 273 334 8 10 20 24 6 0 113 13...

Страница 20: ...16 20 18 22 143 175 385 471 12 15 33 41 7 0 122 149 321 392 11 13 18 22 152 186 393 480 9 11 35 43 5 0 128 157 378 462 16 19 17 21 7 0 125 152 353 432 11 13 18 22 7 0 68 84 256 313 5 7 19 23 14 0 73 89 261 319 4 5 20 25 7 0 117 143 182 222 15 19 21 26 81 99 277 339 7 8 22 26 14 0 114 139 170 208 11 14 22 27 86 105 283 346 5 6 23 28 7 0 120 147 215 263 15 18 20 25 93 114 299 365 8 9 24 29 14 0 117 ...

Страница 21: ...64 351 429 13 16 18 22 146 178 388 474 12 15 33 41 16 0 131 159 329 401 10 12 19 23 155 189 396 483 9 11 35 43 10 0 137 167 385 469 12 15 17 21 16 0 134 163 360 439 9 11 18 22 3 0 68 83 243 297 6 7 14 17 5 0 76 92 253 309 3 4 15 18 3 0 133 162 171 209 17 21 18 22 83 101 255 312 7 9 16 20 5 0 128 156 155 190 10 13 19 23 92 113 266 325 4 5 17 21 3 0 135 165 205 251 17 20 17 21 98 119 268 327 9 11 19...

Страница 22: ...13 16 16 19 147 179 347 424 12 14 29 36 7 5 138 169 338 414 7 9 17 21 154 188 355 434 8 10 31 38 3 5 149 182 405 495 13 15 15 19 7 5 143 174 381 465 7 9 16 20 4 5 74 90 244 299 3 4 13 15 9 0 78 95 251 306 2 3 13 16 4 5 122 149 183 224 14 18 19 23 87 106 257 314 4 5 15 18 9 0 117 143 172 210 8 10 20 24 91 111 263 322 3 3 16 19 4 5 131 160 214 261 14 18 18 22 164 201 269 329 5 6 17 20 9 0 126 154 20...

Страница 23: ...170 347 424 11 14 17 21 151 185 371 453 10 12 32 39 6 0 149 183 415 508 19 24 16 19 10 0 143 175 391 477 11 14 17 21 8 0 68 84 256 313 5 7 19 23 12 0 73 89 261 319 4 5 20 25 8 0 113 138 172 210 18 22 19 23 81 99 277 339 7 8 22 26 12 0 110 134 161 196 12 14 20 24 86 105 283 346 5 6 23 28 8 0 116 142 206 252 17 21 19 23 93 114 299 365 8 9 24 29 12 0 112 137 193 236 12 14 19 24 99 121 305 373 6 7 25 ...

Страница 24: ...6720220330 Revised 05 12 601 N W 65th Court Ft Lauderdale FL 33309 Phone 954 776 5471 Fax 954 776 5529 www boschtaxcredit com www fhp mfg com ...

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