background image

6720220330  Revised 05-12

5

malfunction  light  powered  off  of  the  hot  (R)  side  of  the
transformer,  then  the  thermostat  malfunction  light
connection  should  be  connected  directly  to  the  (ALR)
contact on the unit’s UPM board.

To the left of the thermostat connection block are a row of
2 red and 4 green LED’s. These LED’s indicate the operating
status of the unit. They are labeled as follows:

EM (red)

Emergency Heat On

W1 (red)

Auxiliary Heat On

O

(green)

Reversing Valve Energized, unit is
in cooling mode

Y2

(green)

Second Stage Compressor On

Y1

(green)

First Stage Compressor On

G

(green)

Fan On

Just above the connector block is a single red LED labeled
CFM that will blink intermittently when the unit is running
and may flicker when the unit is off. This LED indicates the
air  delivery  of  the  blower  at  any  given  time.  Each  blink  of
the  LED  represents  approximately  100  CFM  of  air  delivery
so  if  the  LED  blinks  12  times,  pauses,  blinks  12  times,  etc.
the  blower  is  delivering  1200  CFM.  Refer  to  Figure  #7  for
factory programmed air delivery settings for the ES Series.

To the right of the thermostat connection block is a green
LED  labeled  dehumidify.  This  feature  is  not  utilized  on  the
ES Series.

Just  above  and  to  the  right  of  the  thermostat  connection
block are four sets of jumper pins labeled ADJ, DELAY, HEAT
and  COOL.  The  ADJ  set  of  pins  are  labeled  NORM,  (+),  (-)

and TEST. ES units will all be set on the NORM position from
the  factory,  however,  airflow  can  be  increased  (+)  or
decreased (-) by 15% from the pre-programmed setting by
relocating  the  jumper  in  this  section.  The  TEST  position  is
used  to  verify  proper  motor  operation.  If  a  motor  problem
is suspected, move the ADJ jumper to the TEST position and
energize  G  on  the  thermostat  connection  block.  If  the
motor  ramps  up  to  100%  power,  then  the  motor  itself  is
functioning  normally.  Always  remember  to  replace  the
jumper  to  NORM,  (+)  or  (-)  after  testing  and  reset  the  unit
thermostat to restore normal operation.

NOTE:

Do  not  set  the  ADJ  jumper  to  the  (-)  setting  when

electric  heaters  are  installed.  Doing  so  may  cause  the
heaters  to  cycle  on  their  thermal  overload  switches,
potentially shortening the life of the switches.

The  other  three  sets  of  jumper  pins  are  used  to  select  the
proper  program  in  the  ECM  motor  for  the  unit.  Refer  to
Figure #7 for the proper jumper placement.

NOTE:

Always  disconnect  power  before  changing  jumper

positions  on  the  interface  board  and  reset  the  unit
afterward.

To the left of the red and green status LED’s is a row of 1/4”
male  quick  connects.  These  are  used  to  pass  thermostat
inputs  on  to  the  rest  of  the  control  circuit.  Remember  to
always  turn  off  unit  power  at  the  circuit  breaker  before
attaching  or  disconnecting  any  wiring  from  these
connections  to  avoid  accidental  short  circuits  that  can
damage unit control components.

SAFETY DEVICES AND THE UPM CONTROLLER 

Each unit is factory provided with a Unit Protection Module
(UPM)  that  controls  the  compressor  operation  and
monitors the safety controls that protect the unit.

Safety controls include the following: 

High  pressure  switch  located  in  the  refrigerant
discharge  line  and  wired  across  the  HPC  terminals  on
the UPM

Low  pressure  switch  located  in  the  unit  refrigerant
suction line and wired across terminals LPC1 and LPC2
on the UPM. 

Freeze  Sensor—the  freeze  sensor  input  is  active  all  the
time,  if  a  freeze  option  is  not  selected  the  freeze
terminals  will  need  a  jumper.  There  are  2  configurable
freeze  points,  30°F  and  15°F.  The  unit  will  enter  a  soft
lock  out  until  the  temperature  climbs  above  the  set
point  and  the  anti-short  cycle  time  delay  has  expired.
The freeze sensor will shut the compressor output down
after  90  seconds  of  water  flow  loss  and  report  a  freeze
condition.  It  is  recommended  to  have  a  flow  switch  to
prevent the unit from running if water flow is lost.

NOTE: 

If freeze protection sensor is not installed, a jumper

between  freeze  contacts  must  be  installed  on  the  UPM
board otherwise unit will not start.

(Figure #7)

MOTOR PROFILE AIR FLOW TABLE CFM

SINGLE STAGE UNITS

FAN 

Y1

AUX.

EMERG.

PLUS

MINUS

TAP

MODEL

ONLY

COOL/HEAT

HEAT

HEAT

ADJ

ADJ

COOL/HEAT/DELAY

ES018

450

600

600

600

690

510

C

ES024

550

800

800

800

920

680

B

ES030

650

1000

1000

1000

1150

850

A

ES036

850

1200

1200

1200

1380

1020

B

ES042

1000

1400

1400

1400

1610

1190

D

ES048

1100

1600

1600

1600

1840

1360

D

ES060

1300

2000

2000

2000

2300

1700

B

ES070

1500

2200

2200

2200

N/A

1870

A

MOTOR PROFILE AIR FLOW TABLE CFM

TWO STAGE UNITS

FAN 

Y1

Y2

AUX.

EMERG. PLUS

MINUS

TAP

MODEL

ONLY COOL/HEAT COOL/HEAT HEAT

HEAT

ADJ

ADJ

COOL/HEAT/DELAY

ES025

450

500

800

800

800

900

700

A

ES035

700

800

1200

1200

1200

1400

1000

A

ES049

900

1000

1600

1600

1600

1800

1400

B

ES061

1200

1400

2000

2000

2000

2100

1900

A

ES071

1600

1600

2200

2200

2200

2300

1900

A

ES SERIES

Содержание FHP ES Series

Страница 1: ...ssure Regulating Valves 9 Cooling Tower Boiler Application 9 Earth Coupled Systems 10 System Checkout 10 Unit Start Up 10 Maintenance 10 Wiring Diagrams 14 Trouble Shooting 16 Unit Check Out 17 Operating Pressures Temperatures 18 MODEL NOMENCLATURE SERIES ES ENVIROSAVER AU AQUARIUS NOMINAL CAPACITY VOLTAGE DESIGNATION 1 208 1 60 230 1 60 3 208 3 60 230 3 60 SINGLE STEP ONLY CABINET CONFIGURATION V...

Страница 2: ...r maintenance operations on the system turn off main power to the unit Electrical shock could cause personal injury or death When working on equipment always observe precautions described in the literature tags and labels attached to the unit Follow all safety codes Wear safety glasses and work gloves Use a quenching cloth for brazing and place a fire extinguisher close to the work area LOCATION L...

Страница 3: ... the installation should be designed using current ASHRAE procedures for duct sizing If the unit is to be connected to existing ductwork a check should be made to assure that the duct system has the capacity to handle the air required for the unit application If the duct system is too small larger ductwork should be installed Check for existing leaks and repair The duct system and all diffusers sh...

Страница 4: ...r and control circuit Refer to the ELECTRIC HEATER PACKAGE OPTION section for wiring instructions minimum circuit ampacities and maximum fuse breaker sizing ECM INTERFACE BOARD THERMOSTAT CONNECTIONS Thermostat wiring is connected to the 10 pin screw type terminal block on the lower center portion of the ECM Interface Board In addition to providing a connecting point for thermostat wiring the inte...

Страница 5: ...proper jumper placement NOTE Always disconnect power before changing jumper positions on the interface board and reset the unit afterward To the left of the red and green status LED s is a row of 1 4 male quick connects These are used to pass thermostat inputs on to the rest of the control circuit Remember to always turn off unit power at the circuit breaker before attaching or disconnecting any w...

Страница 6: ...LINKS Low pressure lockout THREE BLINKS Freeze sensor lockout FOUR BLINKS Condensate overflow FIVE BLINKS Brownout Conditions The fault pulse code may be sent to the ALR fault terminal by placing the Alarm Output pin in the pulse position The pulse signal may be sent to a thermostat with a fault indication LED 24v and will display the fault code on the thermostat FREEZE SENSOR Optional freeze prot...

Страница 7: ...ITIAL POWER UP T ASC OR RS SEC TIME 30 SEC TIME 120 SEC COUNT 2 Start Timer Start Timer CC Output On CC Output Off Blink Code On Status LED Report Alarm Fault Hard Lockout ALR Output On Pulse Blink Code On Status LED Soft Lockout Record Alarm Start Counter If Applicable Start Anti Short Cycle Start Random Start Up Lockout Can Be Set To 4 Via Dip Switch Power Switchs Sensor Status Check 7 ...

Страница 8: ...he case of unit compressor and or compressor power supply failure See HP Series Heater Kit Instructions for field installations Each ES Series model has a number of heater sizes available Refer to Figure 9 for heater package compatibility with specific ES Series units models nomenclature and electrical data SEQUENCE OF OPERATION SINGLE STAGE UNITS Figure 13 Wire Schematic COOLING MODE Energizing t...

Страница 9: ...ake sure that the VA draw of the valve does not exceed the contact rating of the thermostat INSTALLATION OF PRESSURE REGULATING VALVES Pressure regulating valves are used to increase or decrease water flow through the heat pump in response to refrigerant pressure In some cases more water may be required in heating than in cooling or vice versa With the Envirosaver heat pumps these valves are not r...

Страница 10: ...stem switch to the OFF position The unit should stop running and the reversing valve should deenergize 6 Leave the unit off for approximately 5 minutes to allow for system equalization 7 Turn the thermostat to the lowest setting 8 Set the thermostat switch to HEAT 9 Increase the thermostat setting approximately 5 degrees above the room temperature 10 Verify the heat pump is operating in the heatin...

Страница 11: ...ONNECTION 3 LOW VOLTAGE CONTROL CONNECTION 4 LINE VOLTAGE CONNECTION 5 VIBRATION PAD 6 P T PORTS 7 HOSE KITS Optional 8 BALL VALVES 9 SOLENOID VALVE SLOW CLOSING 10 CONDENSATE DRAIN CONNECTION 11 PRESSURE TANK Optional 12 LINE VOLTAGE DISCONNECT ELECTRIC HEATER NOTE SEE FIGURE 3 FOR CONDENSATE DRAIN CONNECTION ES SERIES ...

Страница 12: ...E CONTROL CONNECTION 3 P T PLUGS Optional 4 HOSE KITS Optional 5 BALL VALVES 6 SUPPLY AND RETURN LINES OF CENTRAL SYSTEM 7 FLEX DUCT CONNECTION 8 HANGING BRACKETS ASSEMBLY 9 THREADED ROD 10 HANGING BRACKET ASSEMBLY ES048 and up 930 006 NOTE SEE FIGURE 3 FOR CONDENSATE DRAIN CONNECTION Figure 11 ES SERIES ...

Страница 13: ...TROL CONNECTION 4 LINE VOLTAGE CONNECTION UNIT 5 P T PORTS 6 VIBRATION PAD 7 CONDENSATE DRAIN 8 GROUND LOOP CONNECTION KIT 555 000 001 9 GROUND LOOP PUMPING PACKAGE GL001 1 or 002 1 10 POLYETHELENE WITH INSULATION 11 LINE VOLTAGE DISCONNECT ELECTRIC HEATER NOTE SEE FIGURE 3 FOR CONDENSATE DRAIN CONNECTION Figure 12 ES SERIES ...

Страница 14: ...6720220330 Revised 05 12 14 ES SERIES Figure 13 ...

Страница 15: ...6720220330 Revised 05 12 15 Figure 14 ES SERIES ...

Страница 16: ...arge The unit is overcharged with refrigerant Reclaim refrigerant evacuate and recharge with factory recommended charge High pressure Check for defective or improperly calibrated high pressure switch UNIT OFF ON LOW PRESSURE CONTROL Suction pressure too low In COOLING mode Lack of or inadequate air flow Entering air temperature too cold Blower inoperative clogged filter or restrictions in ductwork...

Страница 17: ...__ Entering Leaving Fluid Temp _______________ _______________ _______________ _______________ Compressor Volts Amps _______________ _______________ _______________ _______________ Blower Motor Volts Amps _______________ _______________ _______________ _______________ Fluid Flow gpm _______________________________ _______________________________ Fluid Side Pressure Drop ___________________________...

Страница 18: ... 7 9 28 33 2 147 179 357 437 13 16 16 18 149 181 345 422 12 14 29 35 4 141 172 335 411 7 9 17 20 156 190 352 432 8 10 31 37 2 151 185 402 492 13 15 15 18 4 146 177 378 459 7 9 16 19 4 76 92 242 297 3 4 13 14 6 80 97 249 304 2 3 13 15 4 125 151 180 221 14 18 19 22 89 108 255 312 4 5 15 17 6 120 146 169 207 8 10 20 23 93 113 261 320 3 3 16 18 4 134 163 211 258 14 18 18 21 106 118 267 327 5 6 17 19 6...

Страница 19: ...9 426 14 17 16 20 149 182 319 390 8 10 25 30 9 0 144 176 328 401 8 9 17 21 156 191 327 400 6 7 26 32 4 5 155 189 392 480 13 16 16 19 9 0 149 182 369 451 8 9 17 21 4 0 64 78 248 303 5 6 15 18 6 0 67 82 254 311 3 4 16 19 4 0 109 134 183 224 18 22 19 23 75 91 261 319 6 8 17 21 6 0 105 128 172 210 10 12 20 25 79 96 267 327 4 5 18 23 4 0 118 144 214 261 18 22 19 23 142 173 273 334 8 10 20 24 6 0 113 13...

Страница 20: ...16 20 18 22 143 175 385 471 12 15 33 41 7 0 122 149 321 392 11 13 18 22 152 186 393 480 9 11 35 43 5 0 128 157 378 462 16 19 17 21 7 0 125 152 353 432 11 13 18 22 7 0 68 84 256 313 5 7 19 23 14 0 73 89 261 319 4 5 20 25 7 0 117 143 182 222 15 19 21 26 81 99 277 339 7 8 22 26 14 0 114 139 170 208 11 14 22 27 86 105 283 346 5 6 23 28 7 0 120 147 215 263 15 18 20 25 93 114 299 365 8 9 24 29 14 0 117 ...

Страница 21: ...64 351 429 13 16 18 22 146 178 388 474 12 15 33 41 16 0 131 159 329 401 10 12 19 23 155 189 396 483 9 11 35 43 10 0 137 167 385 469 12 15 17 21 16 0 134 163 360 439 9 11 18 22 3 0 68 83 243 297 6 7 14 17 5 0 76 92 253 309 3 4 15 18 3 0 133 162 171 209 17 21 18 22 83 101 255 312 7 9 16 20 5 0 128 156 155 190 10 13 19 23 92 113 266 325 4 5 17 21 3 0 135 165 205 251 17 20 17 21 98 119 268 327 9 11 19...

Страница 22: ...13 16 16 19 147 179 347 424 12 14 29 36 7 5 138 169 338 414 7 9 17 21 154 188 355 434 8 10 31 38 3 5 149 182 405 495 13 15 15 19 7 5 143 174 381 465 7 9 16 20 4 5 74 90 244 299 3 4 13 15 9 0 78 95 251 306 2 3 13 16 4 5 122 149 183 224 14 18 19 23 87 106 257 314 4 5 15 18 9 0 117 143 172 210 8 10 20 24 91 111 263 322 3 3 16 19 4 5 131 160 214 261 14 18 18 22 164 201 269 329 5 6 17 20 9 0 126 154 20...

Страница 23: ...170 347 424 11 14 17 21 151 185 371 453 10 12 32 39 6 0 149 183 415 508 19 24 16 19 10 0 143 175 391 477 11 14 17 21 8 0 68 84 256 313 5 7 19 23 12 0 73 89 261 319 4 5 20 25 8 0 113 138 172 210 18 22 19 23 81 99 277 339 7 8 22 26 12 0 110 134 161 196 12 14 20 24 86 105 283 346 5 6 23 28 8 0 116 142 206 252 17 21 19 23 93 114 299 365 8 9 24 29 12 0 112 137 193 236 12 14 19 24 99 121 305 373 6 7 25 ...

Страница 24: ...6720220330 Revised 05 12 601 N W 65th Court Ft Lauderdale FL 33309 Phone 954 776 5471 Fax 954 776 5529 www boschtaxcredit com www fhp mfg com ...

Отзывы: