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INITIAL INSPECTION:

Be  certain  to  inspect  all  cartons  or  crates  on  each  unit  as
received at the job site before signing the freight bill. Verify
that  all  items  have  been  received  and  that  there  are  no
visible  damages;  note  any  shortages  or  damages  on  all
copies of the freight bill. In the event of damage or shortage,
remember  that  the  purchaser  is  responsible  for  filing  the
necessary  claims  with  the  carrier.  Concealed  damages  not
discovered until after removing the units from the packaging
must be reported to the carrier within 24 hours of receipt.

GENERAL DESCRIPTION:

These Water-to-Air Heat Pumps provide the best combination
of  performance  and  efficiency  available.  Safety  devices  are
built  into  each  unit  to  provide  the  maximum  system
protection possible when properly installed and maintained.

The  ES  Water-to-Air  Heat  Pumps  are  Underwriters
Laboratories  (UL)  and  (cUL)  listed  for  safety.  The  water-to-
Air Heat Pumps are designed to operate with entering fluid
temperature between 25°F to 75°F in the heating mode and
between 50°F to 110°F in the cooling mode. 

NOTE:

50°F  Min.  EWT  for  well  water  applications  with

sufficient  water  flow  to  prevent  freezing.  Antifreeze
solution is required for all closed loop applications. Cooling
Tower/Boiler and Earth Coupled (Geo Thermal) applications
should have sufficient antifreeze solution to protect against
extreme  conditions  and  equipment  failure.  Frozen  water
coils are not covered under warranty.

NOTE:

This  product  should  not  be  used  for  temporarily

heating/cooling  during  construction.  Doing  so  may  effect
the units warranty.

MOVING AND STORAGE:

If  the  equipment  is  not  needed  for  immediate  installation
upon  its  arrival  at  the  job  site,  it  should  be  left  in  its
shipping carton and stored in a clean, dry area. Units must
only be stored or moved in the normal upright position as
indicated by the "UP" arrows on each carton at all times. If
unit  stacking  is  required,  stack  units  as  follows:  Vertical
units  less  than  6  tons,  no  more  than  two  high.  Horizontal
units  less  than  6  tons,  no  more  than  three  high.  "Do  not
stack units larger than 6 tons."

SAFETY CONSIDERATIONS:

Installation  and  servicing  of  this  equipment  can  be
hazardous  due  to  system  pressure  and  electrical
components.  Only  trained  and  qualified  personnel  should
install,  repair,  or  service  the  equipment.  Untrained
personnel  can  perform  basic  functions  of  maintenance
such as cleaning coils and replacing filters.

WARNING:

Before  performing  service  or  maintenance

operations on the system, turn off main power to the unit.
Electrical shock could cause personal injury or death.

When  working  on  equipment,  always  observe  precautions
described in the literature, tags, and labels attached to the
unit.  Follow  all  safety  codes.  Wear  safety  glasses  and  work
gloves.  Use  a  quenching  cloth  for  brazing,  and  place  a  fire
extinguisher close to the work area.

LOCATION:

Locate the unit in an indoor area that allows easy removal
of  the  filter  and  access  panels,  and  has  enough  room  for
service  personnel  to  perform  maintenance  or  repair.
Provide  sufficient  room  to  make  fluid,  electrical,  and  duct
connection(s). If the unit is located in a confined space such
as a closet, provisions must be made for return air to freely
enter the space. On horizontal units, allow adequate room
below  the  unit  for  a  condensate  drain  trap  and  do  not
locate  the  unit  above  supply  piping.  These  units  are  not
approved  for  outdoor  installation;  therefore,  they  must  be
installed  inside  the  structure  being  conditioned.  Do  not
locate in areas that are subject to freezing.

INSTALLATION:

NOTE:

Remove  all  shipping  blocks  under  blower  housing.

Loosen compressor mounting bolts.

MOUNTING VERTICAL UNITS:

Vertical units up to six tons are available in left, right, front,
or  rear  air  return  configurations.  Vertical  units  should  be
mounted level on a vibration absorbing pad slightly larger
than  the  base  to  minimize  vibration  transmission  to  the
building structure. It is not necessary to anchor the unit to
the floor. (See Figure #1). Vertical units larger than six tons
should  be  vibration  isolated  according  to  the  design
engineers specifications.

MOUNTING
HORIZONTAL UNITS:

While horizontal units may
be  installed  on  any  level
surface  strong  enough  to
hold their weight, they are
typically  suspended  above
a ceiling by threaded rods.
The 

rods 

are 

usually

attached 

to 

the 

unit

corners  by  hanger  bracket
kits  (P/N  930-004,  006).
(See  Figure  #2).  The  rods
must 

be 

 

securely

anchored  to  the  ceiling.
Refer  to  the  hanging  bracket  assembly  and  installation
instructions  for  details.  Horizontal  units  installed  above  the
ceiling must conform to all local codes. An auxiliary drain pan
if required by code, should be at least four inches larger than
the  bottom  of  the  heat  pump.  Plumbing  connected to  the
heat  pump  must  not  come  in  direct  contact  with  joists,
trusses, walls, etc. 

Some 

applications

require  an  attic  floor
installation 

of 

the

horizontal  unit.  In  this
case  the    unit  should  be
set in a full size secondary
drain  pan  on  top  of  a
vibration 

absorbing

mesh.  The  secondary
drain pan prevents 

6720220330  Revised 05-12

ES SERIES

(Figure #2)

(Figure #1)

VIBRATION

PAD

FULL SIZE

2

Содержание FHP ES Series

Страница 1: ...ssure Regulating Valves 9 Cooling Tower Boiler Application 9 Earth Coupled Systems 10 System Checkout 10 Unit Start Up 10 Maintenance 10 Wiring Diagrams 14 Trouble Shooting 16 Unit Check Out 17 Operating Pressures Temperatures 18 MODEL NOMENCLATURE SERIES ES ENVIROSAVER AU AQUARIUS NOMINAL CAPACITY VOLTAGE DESIGNATION 1 208 1 60 230 1 60 3 208 3 60 230 3 60 SINGLE STEP ONLY CABINET CONFIGURATION V...

Страница 2: ...r maintenance operations on the system turn off main power to the unit Electrical shock could cause personal injury or death When working on equipment always observe precautions described in the literature tags and labels attached to the unit Follow all safety codes Wear safety glasses and work gloves Use a quenching cloth for brazing and place a fire extinguisher close to the work area LOCATION L...

Страница 3: ... the installation should be designed using current ASHRAE procedures for duct sizing If the unit is to be connected to existing ductwork a check should be made to assure that the duct system has the capacity to handle the air required for the unit application If the duct system is too small larger ductwork should be installed Check for existing leaks and repair The duct system and all diffusers sh...

Страница 4: ...r and control circuit Refer to the ELECTRIC HEATER PACKAGE OPTION section for wiring instructions minimum circuit ampacities and maximum fuse breaker sizing ECM INTERFACE BOARD THERMOSTAT CONNECTIONS Thermostat wiring is connected to the 10 pin screw type terminal block on the lower center portion of the ECM Interface Board In addition to providing a connecting point for thermostat wiring the inte...

Страница 5: ...proper jumper placement NOTE Always disconnect power before changing jumper positions on the interface board and reset the unit afterward To the left of the red and green status LED s is a row of 1 4 male quick connects These are used to pass thermostat inputs on to the rest of the control circuit Remember to always turn off unit power at the circuit breaker before attaching or disconnecting any w...

Страница 6: ...LINKS Low pressure lockout THREE BLINKS Freeze sensor lockout FOUR BLINKS Condensate overflow FIVE BLINKS Brownout Conditions The fault pulse code may be sent to the ALR fault terminal by placing the Alarm Output pin in the pulse position The pulse signal may be sent to a thermostat with a fault indication LED 24v and will display the fault code on the thermostat FREEZE SENSOR Optional freeze prot...

Страница 7: ...ITIAL POWER UP T ASC OR RS SEC TIME 30 SEC TIME 120 SEC COUNT 2 Start Timer Start Timer CC Output On CC Output Off Blink Code On Status LED Report Alarm Fault Hard Lockout ALR Output On Pulse Blink Code On Status LED Soft Lockout Record Alarm Start Counter If Applicable Start Anti Short Cycle Start Random Start Up Lockout Can Be Set To 4 Via Dip Switch Power Switchs Sensor Status Check 7 ...

Страница 8: ...he case of unit compressor and or compressor power supply failure See HP Series Heater Kit Instructions for field installations Each ES Series model has a number of heater sizes available Refer to Figure 9 for heater package compatibility with specific ES Series units models nomenclature and electrical data SEQUENCE OF OPERATION SINGLE STAGE UNITS Figure 13 Wire Schematic COOLING MODE Energizing t...

Страница 9: ...ake sure that the VA draw of the valve does not exceed the contact rating of the thermostat INSTALLATION OF PRESSURE REGULATING VALVES Pressure regulating valves are used to increase or decrease water flow through the heat pump in response to refrigerant pressure In some cases more water may be required in heating than in cooling or vice versa With the Envirosaver heat pumps these valves are not r...

Страница 10: ...stem switch to the OFF position The unit should stop running and the reversing valve should deenergize 6 Leave the unit off for approximately 5 minutes to allow for system equalization 7 Turn the thermostat to the lowest setting 8 Set the thermostat switch to HEAT 9 Increase the thermostat setting approximately 5 degrees above the room temperature 10 Verify the heat pump is operating in the heatin...

Страница 11: ...ONNECTION 3 LOW VOLTAGE CONTROL CONNECTION 4 LINE VOLTAGE CONNECTION 5 VIBRATION PAD 6 P T PORTS 7 HOSE KITS Optional 8 BALL VALVES 9 SOLENOID VALVE SLOW CLOSING 10 CONDENSATE DRAIN CONNECTION 11 PRESSURE TANK Optional 12 LINE VOLTAGE DISCONNECT ELECTRIC HEATER NOTE SEE FIGURE 3 FOR CONDENSATE DRAIN CONNECTION ES SERIES ...

Страница 12: ...E CONTROL CONNECTION 3 P T PLUGS Optional 4 HOSE KITS Optional 5 BALL VALVES 6 SUPPLY AND RETURN LINES OF CENTRAL SYSTEM 7 FLEX DUCT CONNECTION 8 HANGING BRACKETS ASSEMBLY 9 THREADED ROD 10 HANGING BRACKET ASSEMBLY ES048 and up 930 006 NOTE SEE FIGURE 3 FOR CONDENSATE DRAIN CONNECTION Figure 11 ES SERIES ...

Страница 13: ...TROL CONNECTION 4 LINE VOLTAGE CONNECTION UNIT 5 P T PORTS 6 VIBRATION PAD 7 CONDENSATE DRAIN 8 GROUND LOOP CONNECTION KIT 555 000 001 9 GROUND LOOP PUMPING PACKAGE GL001 1 or 002 1 10 POLYETHELENE WITH INSULATION 11 LINE VOLTAGE DISCONNECT ELECTRIC HEATER NOTE SEE FIGURE 3 FOR CONDENSATE DRAIN CONNECTION Figure 12 ES SERIES ...

Страница 14: ...6720220330 Revised 05 12 14 ES SERIES Figure 13 ...

Страница 15: ...6720220330 Revised 05 12 15 Figure 14 ES SERIES ...

Страница 16: ...arge The unit is overcharged with refrigerant Reclaim refrigerant evacuate and recharge with factory recommended charge High pressure Check for defective or improperly calibrated high pressure switch UNIT OFF ON LOW PRESSURE CONTROL Suction pressure too low In COOLING mode Lack of or inadequate air flow Entering air temperature too cold Blower inoperative clogged filter or restrictions in ductwork...

Страница 17: ...__ Entering Leaving Fluid Temp _______________ _______________ _______________ _______________ Compressor Volts Amps _______________ _______________ _______________ _______________ Blower Motor Volts Amps _______________ _______________ _______________ _______________ Fluid Flow gpm _______________________________ _______________________________ Fluid Side Pressure Drop ___________________________...

Страница 18: ... 7 9 28 33 2 147 179 357 437 13 16 16 18 149 181 345 422 12 14 29 35 4 141 172 335 411 7 9 17 20 156 190 352 432 8 10 31 37 2 151 185 402 492 13 15 15 18 4 146 177 378 459 7 9 16 19 4 76 92 242 297 3 4 13 14 6 80 97 249 304 2 3 13 15 4 125 151 180 221 14 18 19 22 89 108 255 312 4 5 15 17 6 120 146 169 207 8 10 20 23 93 113 261 320 3 3 16 18 4 134 163 211 258 14 18 18 21 106 118 267 327 5 6 17 19 6...

Страница 19: ...9 426 14 17 16 20 149 182 319 390 8 10 25 30 9 0 144 176 328 401 8 9 17 21 156 191 327 400 6 7 26 32 4 5 155 189 392 480 13 16 16 19 9 0 149 182 369 451 8 9 17 21 4 0 64 78 248 303 5 6 15 18 6 0 67 82 254 311 3 4 16 19 4 0 109 134 183 224 18 22 19 23 75 91 261 319 6 8 17 21 6 0 105 128 172 210 10 12 20 25 79 96 267 327 4 5 18 23 4 0 118 144 214 261 18 22 19 23 142 173 273 334 8 10 20 24 6 0 113 13...

Страница 20: ...16 20 18 22 143 175 385 471 12 15 33 41 7 0 122 149 321 392 11 13 18 22 152 186 393 480 9 11 35 43 5 0 128 157 378 462 16 19 17 21 7 0 125 152 353 432 11 13 18 22 7 0 68 84 256 313 5 7 19 23 14 0 73 89 261 319 4 5 20 25 7 0 117 143 182 222 15 19 21 26 81 99 277 339 7 8 22 26 14 0 114 139 170 208 11 14 22 27 86 105 283 346 5 6 23 28 7 0 120 147 215 263 15 18 20 25 93 114 299 365 8 9 24 29 14 0 117 ...

Страница 21: ...64 351 429 13 16 18 22 146 178 388 474 12 15 33 41 16 0 131 159 329 401 10 12 19 23 155 189 396 483 9 11 35 43 10 0 137 167 385 469 12 15 17 21 16 0 134 163 360 439 9 11 18 22 3 0 68 83 243 297 6 7 14 17 5 0 76 92 253 309 3 4 15 18 3 0 133 162 171 209 17 21 18 22 83 101 255 312 7 9 16 20 5 0 128 156 155 190 10 13 19 23 92 113 266 325 4 5 17 21 3 0 135 165 205 251 17 20 17 21 98 119 268 327 9 11 19...

Страница 22: ...13 16 16 19 147 179 347 424 12 14 29 36 7 5 138 169 338 414 7 9 17 21 154 188 355 434 8 10 31 38 3 5 149 182 405 495 13 15 15 19 7 5 143 174 381 465 7 9 16 20 4 5 74 90 244 299 3 4 13 15 9 0 78 95 251 306 2 3 13 16 4 5 122 149 183 224 14 18 19 23 87 106 257 314 4 5 15 18 9 0 117 143 172 210 8 10 20 24 91 111 263 322 3 3 16 19 4 5 131 160 214 261 14 18 18 22 164 201 269 329 5 6 17 20 9 0 126 154 20...

Страница 23: ...170 347 424 11 14 17 21 151 185 371 453 10 12 32 39 6 0 149 183 415 508 19 24 16 19 10 0 143 175 391 477 11 14 17 21 8 0 68 84 256 313 5 7 19 23 12 0 73 89 261 319 4 5 20 25 8 0 113 138 172 210 18 22 19 23 81 99 277 339 7 8 22 26 12 0 110 134 161 196 12 14 20 24 86 105 283 346 5 6 23 28 8 0 116 142 206 252 17 21 19 23 93 114 299 365 8 9 24 29 12 0 112 137 193 236 12 14 19 24 99 121 305 373 6 7 25 ...

Страница 24: ...6720220330 Revised 05 12 601 N W 65th Court Ft Lauderdale FL 33309 Phone 954 776 5471 Fax 954 776 5529 www boschtaxcredit com www fhp mfg com ...

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