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Maintenance

Page 9

EPA assembly line for DaeP

Assembly Station

VPP 21

Station x

Station 2

Station 3

Station 4

Station 5

Station 6

Station 7

Station 8

Station 9

Station 10

Station 11

Station 12

Station 13

Station 14

Station 15

Station 16

Station 17

Station 18

Station 19

Station 20

Station 21

Station 22

Station 23

Station 24

Station 25

Station 26

Station 27

Station 28

Station 29

Station 30

Station 31

Station 32

Station 33

Station 34

Station 35

Station 36

Station 37

Station 38

Station 39

Station 40

Station 50

Station 60

Station 70

Station 80

Station 90

Station 100

Station 110

Station 120

Station 130

Station 140

Station 150

Station 160

Station 170

Station 180

Station 190

Station 200

Station 210

Station 220

Station 230

Station 240

Station 250

Station 260

Station 270

M.3000314.190_0843.195.960 /

V0.0_0613_EN_PA--ATMO2

Robert Bosch GmbH

Trouble Shooting

Periodic Inspection And Maintenance Chart

Sl.

no.

Inspection

area

Inspection

Unit

Inspection

method

Judgement

Standard

Action

Inspection

frequency

1

Main air

pressure

gauge

Pressure

Visual

Pressure --6 bar

Adjust

Daily

2

Air pressure

gauge

Pressure

Visual

Pressure --5 bar

Adjust

Daily

3

Air Filter

Soiling

Visual

Check for soil-

ing; Cleaning if

necessary, see

manual of

Bosch

Cleaning

Monthly

4

Machine

Area

Dirt

Visual

Free from

Dirt

Cleaning

Daily

5

All piping’s

Leaks

Visual

Feeling

Free from

Leak

Retighten

Weekly

6

Sealing pads

Cracks,

Damages

Visual

Free from

Cracks,

damages

Replace

Weekly

7

Pneumatic

cylinder

Operation &

leaks

Visual

Feeling

Smooth,

Free from

Leaks

Repair,

Replace

Weekly

8

All units

Tightened

condition

Spanners

Wrenches

Should be

Tight

Retighten

Check

Periodically

9

Electrical

terminals

Tightened

condition

Screw

Drivers

Free from

Looseness

Fully

Tighten

Monthly

Содержание ATMO Station

Страница 1: ...tation 230 Station 240 Station 250 Station 260 Station 270 M 3000314 190_0843 195 960 V0 0_0613_EN_PA ATMO2 Robert Bosch GmbH EPA assembly line DaeP FA3 STATIONS 60 61 62 Leak Test Dae Assy Dae Flow Test System No 0843 195 960 Station No 0843 195 961 Order No M 3000314 190 Year of construction 2013 Customer DaeP Robert Bosch Spain Madrid Factory S A PA ATMO2 Automations technical Md Hnos García No...

Страница 2: ... 130 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Station 230 Station 240 Station 250 Station 260 Station 270 M 3000314 190_0843 195 960 V0 0_0613_EN_PA ATMO2 Robert Bosch GmbH Used symbols These warning signs are printed beside all operational safety instructions contained in this manual and where necessary also on machine areas where...

Страница 3: ...Station 230 Station 240 Station 250 Station 260 Station 270 M 3000314 190_0843 195 960 V0 0_0613_EN_PA ATMO2 Robert Bosch GmbH Classification of the signal words in the safety directions Signal word Use Danger Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Warning Indicates a potentially hazardous situation which if not avoided could result ...

Страница 4: ... Station 34 Station 35 Station 36 Station 37 Station 38 Station 39 Station 40 Station 50 Station 60 Station 70 Station 80 Station 90 Station 100 Station 110 Station 120 Station 130 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Station 230 Station 240 Station 250 Station 260 Station 270 M 3000314 190_0843 195 960 V0 0_0613_EN_PA ATMO2 Ro...

Страница 5: ...4 Station 25 Station 26 Station 27 Station 28 Station 29 Station 30 Station 31 Station 32 Station 33 Station 34 Station 35 Station 36 Station 37 Station 38 Station 39 Station 40 Station 50 Station 60 Station 70 Station 80 Station 90 Station 100 Station 110 Station 120 Station 130 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Station 230...

Страница 6: ...0 Station 60 Station 70 Station 80 Station 90 Station 100 Station 110 Station 120 Station 130 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Station 230 Station 240 Station 250 Station 260 Station 270 M 3000314 190_0843 195 960 V0 0_0613_EN_PA ATMO2 Robert Bosch GmbH Contents Intended use 2 Operation modes 2 Residual risks 3 Safety devic...

Страница 7: ...ot listed in the order confirmation as well as operating with dangerous or hazardous substances is contrary to the regulations For damage resulting from use contrary to regulations the operator assumes liability Notice Installation startup and maintenance must be carried out as described in this manual This is also part of a Intended use of the machine according to the regulations Non permissible ...

Страница 8: ...er or third parties and impairments to the machine and other property can still be caused The following residual risks remain despite all precautions Notice Installation startup and maintenance must be carried out as described in this manual This is also part of a Intended use of the machine according to the regulations DANGER In manual mode it is possible to bypass certain guard doors by way of t...

Страница 9: ...on 100 Station 110 Station 120 Station 130 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Station 230 Station 240 Station 250 Station 260 Station 270 M 3000314 190_0843 195 960 V0 0_0613_EN_PA ATMO2 Robert Bosch GmbH Intended use Residual risks WARNING Crushing hazard Keep your hands out of the area between the workpiece supports Keep yo...

Страница 10: ...4 190_0843 195 960 V0 0_0613_EN_PA ATMO2 Robert Bosch GmbH Safety devices Installed safety devices The system is equipped with the following safety devices for the protection of the operating personnel the environment and the system No Description 1 Main switch lockable 2 EMERGENCY STOP switch at operating panel control cabinet system 3 Automatic station enclosed with safety covers in the work are...

Страница 11: ...ting personnel Safety measures to be applicated No Description 1 Safety gloves 2 Safety shoes Duties of the owner user Necessary safety measures DANGER Danger of accident The owner user is obliged to ensure that the machine is kept and operated in perfect condition Danger zones occurring from a combination of machines must be rendered safe by the owner user Determine and instruct responsible perso...

Страница 12: ...person Notes 1 Do not climb on or into the machine during operation 2 Do not remove or change protection covers 3 Immediately inform the responsible superior about troubles or damage at the machine Do not continue production before all problems are eliminated 4 Observe all safety and danger symbols and information on the machine and keep them in a readable condition 5 Before carrying out work at t...

Страница 13: ...tion 230 Station 240 Station 250 Station 260 Station 270 M 3000314 190_0843 195 960 V0 0_0613_EN_PA ATMO2 Robert Bosch GmbH Information for operation and work at the machine Electrical electronic installations Note Work on electrical parts subassemblies must only be carried out by a skilled electrician in accordance with the rules of electrical engineering The 5 safety rules 1 Switch off main swit...

Страница 14: ...tation 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Station 230 Station 240 Station 250 Station 260 Station 270 M 3000314 190_0843 195 960 V0 0_0613_EN_PA ATMO2 Robert Bosch GmbH Information for operation and work at the machine Cleaning Attention Shut down machine before cleaning work and secure against unintended startup The machine is not i...

Страница 15: ...tion 24 Station 25 Station 26 Station 27 Station 28 Station 29 Station 30 Station 31 Station 32 Station 33 Station 34 Station 35 Station 36 Station 37 Station 38 Station 39 Station 40 Station 50 Station 60 Station 70 Station 80 Station 90 Station 100 Station 110 Station 120 Station 130 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Stati...

Страница 16: ...n 33 Station 34 Station 35 Station 36 Station 37 Station 38 Station 39 Station 40 Station 50 Station 60 Station 70 Station 80 Station 90 Station 100 Station 110 Station 120 Station 130 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Station 230 Station 240 Station 250 Station 260 Station 270 M 3000314 190_0843 195 960 V0 0_0613_EN_PA ATMO...

Страница 17: ...act scope of supply and compare it with the delivery note The dimensions and weights are listed on the delivery papers Check for completeness Compare the entire scope of supply with the order and the shipping note Missing parts or damage as a consequence of faulty packaging or transport must be reported immediately to the carrier and the supplier Packaging The way of transport decides upon the kin...

Страница 18: ...n 240 Station 250 Station 260 Station 270 M 3000314 190_0843 195 960 V0 0_0613_EN_PA ATMO2 Robert Bosch GmbH Transport Preparation d Properly disconnect the machine from all energy supplies and links to other machines or devices d Remove all tools from the machine and pack them suitably d Remove all fastening brackets d Secure any moving and non fastened parts d Close any open ends of lines d Pump...

Страница 19: ... load bearing capacity d Do not put the machine inclined onto the disc type feet The disc type feet will bend and the machine will tip over danger of accident d Lifting gear may be operated by authorized personnel only d Observe the accident prevention regulations DANGER Danger of injury Use suitable lifting devices and fastening means Moving loads can tip drop and trap personnel When lifting the ...

Страница 20: ...of the machine on the forks stability have to be taken into consideration Transport by fork lift truck D When lifting the machine ensure that the center of gravity of the machine is between the forks of the truck or low lift platform truck The position of the center of gravity must be determined during unloading and transportation by personnel who have received safety instruction D If an unstable ...

Страница 21: ...tation 240 Station 250 Station 260 Station 270 M 3000314 190_0843 195 960 V0 0_0613_EN_PA ATMO2 Robert Bosch GmbH Transport Unloading the machine off the pallet Run the fork lift truck under the cross beams of the base frame and lift up the machine The fork lift truck must have sufficient load bearing capacity and a sufficient fork length Pos Measure 1 Unpack the machine and check it for transport...

Страница 22: ...n 220 Station 230 Station 240 Station 250 Station 260 Station 270 M 3000314 190_0843 195 960 V0 0_0613_EN_PA ATMO2 Robert Bosch GmbH Installation and connection Notice Floor requirements For space requirements weights and load bearing capacity of floor see Chapter 3 Technical data Setting up It is recommended that the machine plant should be set up by the Bosch Service personnel Position the indiv...

Страница 23: ...R Danger to life Mortal danger from electric voltage and other energies Before dismounting the machine disconnect it from any external energy supply The machine may only be dismounted by specialist personnel observing local safety regulations Appropriately package parts of the machine that could break drain liquids where necessary Waste disposal Protect the environment Dispose of problem substance...

Страница 24: ...2 Station 23 Station 24 Station 25 Station 26 Station 27 Station 28 Station 29 Station 30 Station 31 Station 32 Station 33 Station 34 Station 35 Station 36 Station 37 Station 38 Station 39 Station 40 Station 50 Station 60 Station 70 Station 80 Station 90 Station 100 Station 110 Station 120 Station 130 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 S...

Страница 25: ...n 29 Station 30 Station 31 Station 32 Station 33 Station 34 Station 35 Station 36 Station 37 Station 38 Station 39 Station 40 Station 50 Station 60 Station 70 Station 80 Station 90 Station 100 Station 110 Station 120 Station 130 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Station 230 Station 240 Station 250 Station 260 Station 270 M 3...

Страница 26: ...tion 35 Station 36 Station 37 Station 38 Station 39 Station 40 Station 50 Station 60 Station 70 Station 80 Station 90 Station 100 Station 110 Station 120 Station 130 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Station 230 Station 240 Station 250 Station 260 Station 270 M 3000314 190_0843 195 960 V0 0_0613_EN_PA ATMO2 Robert Bosch GmbH...

Страница 27: ...ation 39 Station 40 Station 50 Station 60 Station 70 Station 80 Station 90 Station 100 Station 110 Station 120 Station 130 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Station 230 Station 240 Station 250 Station 260 Station 270 M 3000314 190_0843 195 960 V0 0_0613_EN_PA ATMO2 Robert Bosch GmbH Functional Description What is being proce...

Страница 28: ...tion of function Leak Test Withdraw previous ECU and put a new one into the fixture 1 Data of the ECU Trace Label are being read by the installation via a scanner and being checked as to the right type and as to production progress If it is the right type processing is being started as the ECU is being lowered In this position the ECU is being fixed and adapted via the sealing head Now test operat...

Страница 29: ...escription of function Dae Assembly Withdraw previous ECU grip the DAE element and push it into the DAE fixture The DAE element is being held by means of vacuum 1 Insert a new ECU in the corresponding fixture 2 Data of the ECU Trace Label are being read by the installation via a scanner and being checked as to the right type and as to production progress If it is the right type processing is being...

Страница 30: ...sch GmbH Description of function Dae flow Test Pick ECU from leak test fixture and insert in DAE mounting fixture 1 Data of the ECU Trace Label are being read by the installation via a scanner 2 and being checked as to the right type and as to production progress If it is the right type processing is being started as the ECU is being lowered In this position the ECU is being fixed and adapted via ...

Страница 31: ...Station 130 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Station 230 Station 240 Station 250 Station 260 Station 270 M 3000314 190_0843 195 960 V0 0_0613_EN_PA ATMO2 Robert Bosch GmbH Technical data Connections Pneumatic connection 5 bar 0 5m Electrical connection 3x400 V 50 Hz also see type plate at control cabinet or wiring diagram i...

Страница 32: ... Station 24 Station 25 Station 26 Station 27 Station 28 Station 29 Station 30 Station 31 Station 32 Station 33 Station 34 Station 35 Station 36 Station 37 Station 38 Station 39 Station 40 Station 50 Station 60 Station 70 Station 80 Station 90 Station 100 Station 110 Station 120 Station 130 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 S...

Страница 33: ...n 34 Station 35 Station 36 Station 37 Station 38 Station 39 Station 40 Station 50 Station 60 Station 70 Station 80 Station 90 Station 100 Station 110 Station 120 Station 130 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Station 230 Station 240 Station 250 Station 260 Station 270 M 3000314 190_0843 195 960 V0 0_0613_EN_PA ATMO2 Robert Bo...

Страница 34: ...0 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Station 230 Station 240 Station 250 Station 260 Station 270 M 3000314 190_0843 195 960 V0 0_0613_EN_PA ATMO2 Robert Bosch GmbH Commissioning Prior to startup Take heed of the section Safety measures Prior to switching On the machine please ensure that the machine startup will not endanger ...

Страница 35: ...n 220 Station 230 Station 240 Station 250 Station 260 Station 270 M 3000314 190_0843 195 960 V0 0_0613_EN_PA ATMO2 Robert Bosch GmbH Commissioning Switching on the station starting the automatic procedure Condition The station must be duly connected and in technically perfect condition No interference failure may not exist Step Procedure Operating control element 1 D Observe safety instructions It...

Страница 36: ...nd in step mode guards can be bridged with switches There is danger of being injured in case of unappropriate proceedings After work with bridged guards always pull out the key and ensure that it is not accessible for unauthorized personnel Automatic operation In this operating mode a cyclical process controlled operation is carried out Automatic operation can only be started from the basic positi...

Страница 37: ...tion 34 Station 35 Station 36 Station 37 Station 38 Station 39 Station 40 Station 50 Station 60 Station 70 Station 80 Station 90 Station 100 Station 110 Station 120 Station 130 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Station 230 Station 240 Station 250 Station 260 Station 270 M 3000314 190_0843 195 960 V0 0_0613_EN_PA ATMO2 Robert...

Страница 38: ... 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Station 230 Station 240 Station 250 Station 260 Station 270 M 3000314 190_0843 195 960 V0 0_0613_EN_PA ATMO2 Robert Bosch GmbH Operator terminal VCP20 OPERATOR INTERFACE The push buttons and operator console help the operator to set all pre conditions for startup to start the Machine The push butto...

Страница 39: ...3_EN_PA ATMO2 Robert Bosch GmbH Operator terminal VCP20 SWITCHES OUTSIDE THE VCP20 Emergency switch Emergency Stop The emergency switches are wired witch 2 channels If you push the emergency switch the control relay is off and the switch is locked This will turn off the control power and the main air valve To unlock the e stop turn the switch clockwise Light button white Control on Turns the contr...

Страница 40: ...27 Station 28 Station 29 Station 30 Station 31 Station 32 Station 33 Station 34 Station 35 Station 36 Station 37 Station 38 Station 39 Station 40 Station 50 Station 60 Station 70 Station 80 Station 90 Station 100 Station 110 Station 120 Station 130 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Station 230 Station 240 Station 250 Station...

Страница 41: ...n 24 Station 25 Station 26 Station 27 Station 28 Station 29 Station 30 Station 31 Station 32 Station 33 Station 34 Station 35 Station 36 Station 37 Station 38 Station 39 Station 40 Station 50 Station 60 Station 70 Station 80 Station 90 Station 100 Station 110 Station 120 Station 130 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Station ...

Страница 42: ... 31 Station 32 Station 33 Station 34 Station 35 Station 36 Station 37 Station 38 Station 39 Station 40 Station 50 Station 60 Station 70 Station 80 Station 90 Station 100 Station 110 Station 120 Station 130 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Station 230 Station 240 Station 250 Station 260 Station 270 M 3000314 190_0843 195 960...

Страница 43: ... 50 Station 60 Station 70 Station 80 Station 90 Station 100 Station 110 Station 120 Station 130 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Station 230 Station 240 Station 250 Station 260 Station 270 M 3000314 190_0843 195 960 V0 0_0613_EN_PA ATMO2 Robert Bosch GmbH How to proceed for trouble shooting Preparations and notices How to p...

Страница 44: ...mbH Trouble shooting Fault types The troubles within the station are distinguished as follows Warnings A fault message appears in the display The operation of the machine is continued Simple faults The operation of the machine is interrupted The operation is continued when having cleared the fault Enduring faults The operation of the machine is interrupted The fault cannot be eliminated by simple ...

Страница 45: ...s Precondition Enduring faults or defects are only allowed to be cleared by skilled personnel with the corresponding training Heed the chapter Safety measures Kind of fault Notice for remedy Plug at proximity switch valves insert cards loose Determine the fault by diagnosis or PLC status Cables squeezed torn damaged Determine the fault by diagnosis or PLC status Proximity switch relaxed in the hol...

Страница 46: ...n 110 Station 120 Station 130 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Station 230 Station 240 Station 250 Station 260 Station 270 M 3000314 190_0843 195 960 V0 0_0613_EN_PA ATMO2 Robert Bosch GmbH Cause of the fault Possible causes and remedies continued Kind of fault Notice for remedy Indication lamp does not light anymore Lamp t...

Страница 47: ...ion 24 Station 25 Station 26 Station 27 Station 28 Station 29 Station 30 Station 31 Station 32 Station 33 Station 34 Station 35 Station 36 Station 37 Station 38 Station 39 Station 40 Station 50 Station 60 Station 70 Station 80 Station 90 Station 100 Station 110 Station 120 Station 130 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Statio...

Страница 48: ...ation 25 Station 26 Station 27 Station 28 Station 29 Station 30 Station 31 Station 32 Station 33 Station 34 Station 35 Station 36 Station 37 Station 38 Station 39 Station 40 Station 50 Station 60 Station 70 Station 80 Station 90 Station 100 Station 110 Station 120 Station 130 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Station 230 Sta...

Страница 49: ... 32 Station 33 Station 34 Station 35 Station 36 Station 37 Station 38 Station 39 Station 40 Station 50 Station 60 Station 70 Station 80 Station 90 Station 100 Station 110 Station 120 Station 130 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Station 230 Station 240 Station 250 Station 260 Station 270 M 3000314 190_0843 195 960 V0 0_0613_...

Страница 50: ...n 24 Station 25 Station 26 Station 27 Station 28 Station 29 Station 30 Station 31 Station 32 Station 33 Station 34 Station 35 Station 36 Station 37 Station 38 Station 39 Station 40 Station 50 Station 60 Station 70 Station 80 Station 90 Station 100 Station 110 Station 120 Station 130 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Station ...

Страница 51: ...n 60 Station 70 Station 80 Station 90 Station 100 Station 110 Station 120 Station 130 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Station 230 Station 240 Station 250 Station 260 Station 270 M 3000314 190_0843 195 960 V0 0_0613_EN_PA ATMO2 Robert Bosch GmbH Documentation of sub supplied equipment See next page See separate file Lists o...

Страница 52: ...4 Station 25 Station 26 Station 27 Station 28 Station 29 Station 30 Station 31 Station 32 Station 33 Station 34 Station 35 Station 36 Station 37 Station 38 Station 39 Station 40 Station 50 Station 60 Station 70 Station 80 Station 90 Station 100 Station 110 Station 120 Station 130 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Station 230...

Страница 53: ...Station 35 Station 36 Station 37 Station 38 Station 39 Station 40 Station 50 Station 60 Station 70 Station 80 Station 90 Station 100 Station 110 Station 120 Station 130 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Station 230 Station 240 Station 250 Station 260 Station 270 M 3000314 190_0843 195 960 V0 0_0613_EN_PA ATMO2 Robert Bosch G...

Страница 54: ... the manufacurer instructions and the instruction manuals of the individual manufacturers when using bought in parts and sub supplied equipment Preparations D Only appoint skilled personnel D Switch the machine off in accordance with this operating manual and secure it against accidental re starting D Cordon off the maintenance area D Inform operating personnel and appoint a supervisior D Make ava...

Страница 55: ...20 1000 2000 4000 1 Complete machine 1 1 General D Clean all machine areas Heed safety measures With suction air or cloth J 1 2 Safety devices D Check function of EMERGENCY STOP switch F D Check warning lamps for function F D Check protective covers for completeness and function F D Check guards and key switches for function F D Check two hand operating device for function F Clean J Check Change F...

Страница 56: ... 1000 2000 4000 2 Control cabinet 2 1 Station control system D Check main switch for function F D Replace battery of PLC F D Replace filter mat for the plug in fan unit F 3 Operating panel D Check emergency stop button for function F D Check control lamps for function F D Sensor Clean active surfaces J 3 1 D Laser scanner Clean optics J 3 3 D Laser light barriers Clean optics J Clean J Check Chang...

Страница 57: ...ance unit D Drain filter housing Clean filter and housing with b i t l th J D Clean filter housing and cartridge benzine or petroleum ether Housing must be J D Exchange filter Housing must be depressurized J D Drain and clean collecting filter depressurized J 4 2 Lines and connections D Check for untightness and leakages F D Check emergency ventilation for function F D Check pressure gauge F D Che...

Страница 58: ...oning devices stops spacers Check if pieces are broken out check wear and tight seat F 6 Guides 6 1 D Ball guides ball bushes Y D Linear guides Y 7 Contactings 7 1 D Check if pieces are broken out check wear and tight seat F D Check tightness and seat of sealings F D Check contact pins F 8 Screw driver inserts 8 1 D Check if pieces are broken out check wear and tight seat F 9 Escorting hoses and c...

Страница 59: ... Montaje y Maquinaria Especial Maintenance plan Sub suppliers Position Maintenance point Volume Value Maintenance interval in hours Note 16 80 320 1000 2000 4000 Note Measuring and test appliances must be checked in regular intervals 10 Subassemblies from sub suppliers 10 1 D CETA leak tester CETA 815 Heed separate operating instructions of manufacturers 10 2 D CETA flow tester FCO752 ...

Страница 60: ...0 Station 50 Station 60 Station 70 Station 80 Station 90 Station 100 Station 110 Station 120 Station 130 Station 140 Station 150 Station 160 Station 170 Station 180 Station 190 Station 200 Station 210 Station 220 Station 230 Station 240 Station 250 Station 260 Station 270 M 3000314 190_0843 195 960 V0 0_0613_EN_PA ATMO2 Robert Bosch GmbH Trouble Shooting Pneumatic Failure 1 Check for set pressure ...

Страница 61: ...n 270 M 3000314 190_0843 195 960 V0 0_0613_EN_PA ATMO2 Robert Bosch GmbH Trouble Shooting Periodic Inspection And Maintenance Chart Sl no Inspection area Inspection Unit Inspection method Judgement Standard Action Inspection frequency 1 Main air pressure gauge Pressure Visual Pressure 6 bar Adjust Daily 2 Air pressure gauge Pressure Visual Pressure 5 bar Adjust Daily 3 Air Filter Soiling Visual Ch...

Страница 62: ... 250 Station 260 Station 270 M 3000314 190_0843 195 960 V0 0_0613_EN_PA ATMO2 Robert Bosch GmbH Trouble Shooting Maintenence Data Chart Pneumatics Device Period Action Pneumatic service unit Input pressure daily Check for 5 6 bar Air filter monthly Check for soiling Cleaning if necessary see manual of Bosch Water filter weekly Check water level Draining if necessary see manual of Bosch Pneumatics ...

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