Bomar Workline 510.350 DG Скачать руководство пользователя страница 51

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Machine service

4.10.3.

Saw band guiding rollers replacement

If the saw band is not sufficiently guided by guiding pulleys or if the pulleys are
obviously worn, the pulleys should be replaced.

Dismantle the saw band.

Disconnect the hose from the cooling agent, screw off the pressure regulation. Let
the pressure regulation connected to the hydraulic system. Dismantle the guiding
cube of the saw band..

Tighten the guiding cube to the vice and dismantle both eccentrics with bearings
following way.

Screw off nuts from eccentrics..

Remove eccentrics from bearings by means of the swager

ATTENTION!

Guiding pulleys must be replaced together on both guiding
cubes!!

ATTENTION!

Mark both eccentrics placing and components on the eccentric!
Eccentrics must not be replaced with each other!!

Содержание Workline 510.350 DG

Страница 1: ...Series Workline Workline 510 350 DG Operating instructions Before transporting and using the machine please read the instructions thoroughly Seriov slo Serien Nummer Serial Number ___________________...

Страница 2: ...t BOMAR contact BOMAR spol s r o T ebn 1236 1 62700 Brno Czech Republic EU telefon 420 533 426 100 fax 420 533 426 109 e mail info bomar cz www http www bomar cz We are available Mondays to Fridays 70...

Страница 3: ...3...

Страница 4: ...4 Manual version 1 01 Nov 2011 Manual rev 2...

Страница 5: ...ing and levelling 22 2 6 2 Machine disposal after lifetime 22 2 6 3 First run of the power pack 23 2 6 4 Filling the reservoir with hydraulic oil 23 2 6 5 Kotevn plan Verankerungsplan Grounding plan 2...

Страница 6: ...ide 76 7 8 Kusovn k St ckliste Piece list Veden p su S gebandf hrung Belt guide 77 7 9 Vod c kostka F hrungsklotz Guiding cube 1 78 7 10 Kusovn k St ckliste Piece list Vod c kostka F hrungsklotz Guidi...

Страница 7: ...7 Bezpe nostn pokyny Sicherheitshinweise Safety notes 1 Safety notes...

Страница 8: ...8 Manual version 1 01 Nov 2011 Manual rev 2 Bezpe nostn pokyny Sicherheitshinweise Safety notes...

Страница 9: ...before he starts to work on the machine Always keep instructions about work safety Service personnel must take into account other aspects of the risk which refer to the ambient conditions and the mate...

Страница 10: ...ot set the nozzle of the cooling liquid when the machine is started on Do not remove the chips from the working area of the machine when the machine is started on Do not use the compressed air for the...

Страница 11: ...ngs must be properly tightened However do not raw power 1 6 Safety machine accessories The machine is equipped with safety accessories It protects the operator from injuries and the machine before dam...

Страница 12: ...e saw band from left guiding cube to the frame Never switch on the saw band drive if this cover is not mounted 1 6 5 Brush cover It covers the saw blade brush Never switch on the saw band drive if thi...

Страница 13: ...For breathing go out in the fresh air or look for first aid treatment 3 Wash with water or use cr mes for contact with the skin 4 Flush with water for eyes and look for first aid treatment 5 For swall...

Страница 14: ...14 Manual version 1 01 Nov 2011 Manual rev 2 Bezpe nostn pokyny Sicherheitshinweise Safety notes 1 9 Um st n bezpe nostn ch zna ek Verteilung der Sicherheitszeichen Position of safety symbols...

Страница 15: ...15 Dokumentace stroje Dokumentation der Maschinen Machine documentation 2 Machine documentation...

Страница 16: ...16 Manual version 1 01 Nov 2011 Manual rev 2 Dokumentace stroje Dokumentation der Maschinen Machine documentation S f...

Страница 17: ...ck za zen Hydraulikeinrichtung Hydraulic equipment Typ Typ Type 205 M216 000 Chlad c za zen K hlmiteleinrichtung Cooling equipment Typ Typ Type Obsah n dr e Volumen vom K hlmittel Capacity 3 COA4 12 H...

Страница 18: ...18 Manual version 1 01 Nov 2011 Manual rev 2 Dokumentace stroje Dokumentation der Maschinen Machine documentation S f 2 2 Rozm rov sch ma Aufstellzeichnung Installation diagram...

Страница 19: ...19 Dokumentace stroje Dokumentation der Maschinen Machine documentation 2 3 Popis Beschreibung Description...

Страница 20: ...cause problems with the machine function and deteriorating condition of the isolation Take measures to prevent damage by dampness by vibrations and by shakes 2 4 2 Transport and stocking preparations...

Страница 21: ...mentation der Maschinen Machine documentation 2 4 4 Transportn sch ma Transport schema Transport scheme M sto pro ly iny vysokozdvi n ho voz ku Die Stelle f r Greifen mit der Gabel des Gabelstaplers P...

Страница 22: ...machine and unpack all parts If the hydraulic unit is outside the machine the machine only connected hoses and cables it needs to be placed and mounted on a solid basis floors etc The mounting holes...

Страница 23: ...measuring equipment noise height and temperature of oil in the tank During this time a careful bleeding off for the whole hydraulic system is necessary In case there is no bleeder port the power pack...

Страница 24: ...2 mm Vrt no do hloub ky In die Tiefe gebohrt Drilled to 95 mm rouby Schraube Screws 4 M16 135 rouby podlo it deskami o min rozm rech P10 100 100 Die Schrauben mit Platten mit Minimaldimensionen P10 10...

Страница 25: ...in accordance with the arrow direction on the saw band cover In case the direction of the saw band does not match two phases at the terminal strip must be switched 2 7 2 Check machine connection into...

Страница 26: ...the saw frame to the top position and drop the saw frame to the lowest position Start the machine with the cooling pump and let it run without load until the cooling system will be filled with cooling...

Страница 27: ...nning in Running in Cut the material with the frame lowering reduced to 50 only When vibrations occur increase or decrease the band speed When cutting small pieces run the band until approximately 300...

Страница 28: ...wall S mm Tooth system ZpZ Outer diameter of the profile Dp mm 150 200 300 500 750 1000 2 10 14 S 10 14 S 8 12 S 6 10 S 5 8 S 5 8 S 3 8 12 S 8 12 S 6 10 S 5 8 S 4 6 K 4 6 K 4 6 10 S 6 10 S 5 8 S 4 6 K...

Страница 29: ...29 Ovl d n stroje Bedienung der Maschine Machine control 3 Machine control...

Страница 30: ...30 Manual version 1 01 Nov 2011 Manual rev 2 Ovl d n stroje Bedienung der Maschine Machine control...

Страница 31: ...31 Ovl d n stroje Bedienung der Maschine Machine control 3 1 Starting the band saw 1 Switch on the main switch of the band saw The main switch is situated on the the switchboard...

Страница 32: ...32 Manual version 1 01 Nov 2011 Manual rev 2 Ovl d n stroje Bedienung der Maschine Machine control 3 2 Control panel 7 8 6 3 1 2 4 5...

Страница 33: ...ATTENTION Do not use rapid move when saw blade is in cut This button can be used only for the rapid movement ABOVE material 8 Governing valve Adjust the speed of the arm sinking to the cut by governi...

Страница 34: ...OP button saw band drive is immediately broken and the arm sinking is stopped Reactivation 1 Turn button TOTAL STOP according to the arrows on the button 2 Lift saw arm above cutted material and push...

Страница 35: ...d check the position of the guide cube towards vice loading area The guide cube must be a distance of at least 10 mm from the vice loading area 3 Tighten the lever of the gib and check the guide cube...

Страница 36: ...clockwise 3 4 7 Saw frame lower stop position The lower stop limits the lowest position of the saw frame This stop point has to be checked at least once a month If the lower stop point is incorrectly...

Страница 37: ...material for example rod tube you must use the roller conveyors for material shifting to the band saw Contact Bomar for more information about roller conveyors Make sure the conveyor is long enough an...

Страница 38: ...011 Manual rev 2 Ovl d n stroje Bedienung der Maschine Machine control Attention Not all material shapes are suitable for bundle cuts Keep the recommendation of your supplier of the saw bands for mate...

Страница 39: ...39 dr ba stroje Wartung Machine service 4 Machine service...

Страница 40: ...40 Manual version 1 01 Nov 2011 Manual rev 2 dr ba stroje Wartung Machine service...

Страница 41: ...clamped with two screws 3 Open the cover of the arm 4 Turn by stretching star to the left side release saw band stretching and pull saw band from blade wheels 5 Pull up the saw band from the guiding...

Страница 42: ...you must turn the band round 4 3 Saw band stretching and inspection Right saw band stretching is one of the most important criteria s which influents accuracy and saw band service life Stretch the sa...

Страница 43: ...set 4 4 2 Saw band setting The saw band run is set with screw in the stretching cube on the saw frame Optimal distance has been determined at 1 3 mm Turn by screw to the right the saw band approximat...

Страница 44: ...he limit switch must be set again 4 6 1 Check setting Lower the saw frame to the bottom position If the saw frame is on the lower stop and the limit switch was responded the limit switch adjustment is...

Страница 45: ...meter densimeter too high too low refill water refill base emulsion Smell daily by sense of smell unpleasant smell good ventilation add biocides or renew coolant Contamination daily by sense of smell...

Страница 46: ...lf Reductelf SP 100 Reductelf SP 220 Reductelf Synthese 220 Reductelf SP 320 Esso Spartan EP 100 Spartan EP 220 Spartan EP 320 Mobil Mobilgear 627 Mobilgear SHC 220 Mobilgear 630 Mobilgear 632 MV PG 2...

Страница 47: ...ter too Use oils with specification DIN 51524 HLP ISO 6743 4 and viscosity grade ISO VG 46 in hydraulic aggregates Hydraulic oils quantity see chapter Hydraulic oil level check Comparative table of th...

Страница 48: ...48 Manual version 1 01 Nov 2011 Manual rev 2 dr ba stroje Wartung Machine service...

Страница 49: ...uge dirty filter indicator Check the adjustment of working pressure To realise a high reliability of the power pack the manufacturer lays down following inspection intervals Interval daily weekly mont...

Страница 50: ...rews of the metal guide 3 Loosen the binding screw of first metal guide Remove adjustable hard metal guide 4 Loosen the binding screw of second metal guide Remove the hard metal guide 5 Insert new har...

Страница 51: ...ssure regulation Let the pressure regulation connected to the hydraulic system Dismantle the guiding cube of the saw band 3 Tighten the guiding cube to the vice and dismantle both eccentrics with bear...

Страница 52: ...d to the guiding cube ca 15 20 cm Set the eccentrics by means of the wrenches the saw band must run in the centre Guide pulleys must not press too much on the band but must spin freely during the band...

Страница 53: ...yed on the shaft pull off it too 4 Check score of the bearings of the stretching wheel and replace them for new 5 Clean the shaft and grease it with oil Insert retaining ring to the groove 6 Install b...

Страница 54: ...he retaining ring 9 Put the wheel on the shaft and screw on the preparation to the wheel stretching to the hole in the shaft 10 Pull on the wheel on the shaft 11 Screw on washer and screw back 12 Inst...

Страница 55: ...the wheel on the shaft 6 Screw on washer and screw back 7 Install the saw band Wheel replacement is ready 4 10 6 Cooling pump replacement Only a qualified worker can carry out the connection High volt...

Страница 56: ...ding to the red clamps 4 Loosen the bushing and pull the cable out from the pump 5 Dismantle new pump switchboard cover Push the cable through the bushing and fasten it 6 Screw on the cable bushing an...

Страница 57: ...57 Z vady Troubleshooting 5 Z vady Troubleshooting...

Страница 58: ...material 2 The cut is not cut upon desired angle Securing lever is loosened Check the securing lever efficiency and carry out its adjustment according to chapter Servicing and adjustment Set angle do...

Страница 59: ...urn Metal clamps between valve and panel Clamps must be removed and put on the shaft O Ring about 10x2 mm Metal clams are in body of valve Valve must be cleared or changed 7 Saw band drive cannot be s...

Страница 60: ...valve must be closed voltage of clamps and inductor must be checked 3 Electric motor and pump are without voltage Between contactor and thermal protector is not voltage Wrong contactor Replace contac...

Страница 61: ...3 Increased mechanical noise damaged joint drive Call service damaged or destroyed motor bearings Call service air intake Check for leaks 4 Low pressure pump supplies oil problem in the safety valve...

Страница 62: ...62 Manual version 1 01 Nov 2011 Manual rev 2 Sch mata Schemas Schematics...

Страница 63: ...63 Sch mata Schemas Schematics 6 Sch mata Schemas Schematics...

Страница 64: ...64 Manual version 1 01 Nov 2011 Manual rev 2 Sch mata Schemas Schematics 6 1 Elektrick schema Elektroschema Wiring diagrams 3 400 V TN C S...

Страница 65: ...65 Sch mata Schemas Schematics...

Страница 66: ...66 Manual version 1 01 Nov 2011 Manual rev 2 Sch mata Schemas Schematics...

Страница 67: ...67 Sch mata Schemas Schematics...

Страница 68: ...iagram Poz N zev polo ky ks Pos Bezeichnung Menge Pos Item Pcs 1 Kostka Klotz Cube 92 153 071 1 1 1 Rozv d Schaltschrank Switchboard TOTALSTOP 24VDC 1 1 2 Rozv d Schaltschrank Switchboard Rapidmove 24...

Страница 69: ...nap practix Workline 510 350 DG v robn slo nap 125 a rok v roby nap 1999 In die Bestellung der Ersatzteile f hren Sie immer an Maschinentyp z B Workline 510 350 DG Serien Nr z B 125 und Baujahr z B 1...

Страница 70: ...70 Manual version 1 01 Nov 2011 Manual rev 2 7 1 Workline 510 350 DG...

Страница 71: ...71 7 2 Kusovn k St ckliste Piece list Workline 510 350 DG...

Страница 72: ...72 Manual version 1 01 Nov 2011 Manual rev 2 7 3 Rameno S gerahmen Saw arm...

Страница 73: ...73 7 4 Kusovn k St ckliste Piece list Rameno S gerahmen Saw arm...

Страница 74: ...74 Manual version 1 01 Nov 2011 Manual rev 2 7 5 Nap n n Spannung Tensioning...

Страница 75: ...75 7 6 Kusovn k St ckliste Piece list Nap n n Spannung Tensioning...

Страница 76: ...76 Manual version 1 01 Nov 2011 Manual rev 2 7 7 Veden p su S gebandf hrung Belt guide...

Страница 77: ...77 7 8 Kusovn k St ckliste Piece list Veden p su S gebandf hrung Belt guide...

Страница 78: ...78 Manual version 1 01 Nov 2011 Manual rev 2 7 9 Vod c kostka F hrungsklotz Guiding cube 1...

Страница 79: ...79 7 10 Kusovn k St ckliste Piece list Vod c kostka F hrungsklotz Guiding cube 1...

Страница 80: ...80 Manual version 1 01 Nov 2011 Manual rev 2 7 11 Vod c kostka F hrungsklotz Guiding cube 2...

Страница 81: ...81 7 12 Kusovn k St ckliste Piece list Vod c kostka F hrungsklotz Guiding cube 2...

Страница 82: ...82 Manual version 1 01 Nov 2011 Manual rev 2 7 13 Konzola oto n Drehkonsole Turnable console...

Страница 83: ...83 7 14 Kusovn k St ckliste Piece list Konzola oto n Drehkonsole Turnable console...

Страница 84: ...84 Manual version 1 01 Nov 2011 Manual rev 2 7 15 Sv r k Schraubstock Vice 1...

Страница 85: ...85 7 16 Kusovn k St ckliste Piece list Sv r k Schraubstock Vice 1...

Страница 86: ...86 Manual version 1 01 Nov 2011 Manual rev 2 7 17 Sv r k Schraubstock Vice 2...

Страница 87: ...87 7 18 Kusovn k St ckliste Piece list Sv r k Schraubstock Vice 2...

Страница 88: ...88 Manual version 1 01 Nov 2011 Manual rev 2 7 19 Sv r k Schraubstock Vice 3...

Страница 89: ...89 7 20 Kusovn k St ckliste Piece list Sv r k Schraubstock Vice 3...

Страница 90: ...90 Manual version 1 01 Nov 2011 Manual rev 2 7 21 Podstavec sv r ku Schraubstockuntersatz Vice base...

Страница 91: ...91 7 22 Kusovn k St ckliste Piece list Podstavec sv r ku Schraubstockuntersatz Vice base...

Страница 92: ...92 Manual version 1 01 Nov 2011 Manual rev 2 7 23 Podstavec Untersatz Base...

Страница 93: ...93 7 24 Kusovn k St ckliste Piece list Podstavec Untersatz Base...

Страница 94: ...94 Manual version 1 01 Nov 2011 Manual rev 2 7 25 V lec zvedac Hebezylinder Lifting cylinder...

Страница 95: ...95 7 26 Kusovn k St ckliste Piece list V lec zvedac Hebezylinder Lifting cylinder...

Страница 96: ...96 Manual version 1 01 Nov 2011 Manual rev 2 7 27 Kart B rste Brush...

Страница 97: ...97 7 28 Kusovn k St ckliste Piece list Kart B rste Brush...

Страница 98: ...98 Manual version 1 01 Nov 2011 Manual rev 2 7 29 Rozvad Verteiler Distributor...

Страница 99: ...99 7 30 Kusovn k St ckliste Piece list Rozvad Verteiler Distributor...

Страница 100: ...100 Manual version 1 01 Nov 2011 Manual rev 2 7 31 Regulace p tlaku Schnittdruckregulation Pressure regulation...

Страница 101: ...101 7 32 Kusovn k St ckliste Piece list Regulace p tlaku Schnittdruckregulation Pressure reg...

Страница 102: ...102 Manual version 1 01 Nov 2011 Manual rev 2 7 33 Brzda Bremse Brake...

Страница 103: ...103 7 34 Odm ov n Gehrungmessung Measuring...

Страница 104: ...104 Manual version 1 01 Nov 2011 Manual rev 2 7 35 Doraz Anschlag Stop piece...

Страница 105: ...105 7 36 Pohon Antrieb Drive...

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