Manual 2100-583G
Page
31 of 48
The models covered by this manual require R-410A
refrigerant, and Polyol Ester refrigerant oil.
GENERAL
1. Use separate service equipment to avoid cross
contamination of oil and refrigerants.
2. Use recovery equipment rated for R-410A
refrigerant.
3. Use manifold gauges rated for R-410A (800 psi
high-side/250psi low-side).
4. R-410A is a binary blend of HFC-32 and HFC-125.
5. R-410A is nearly azeotropic – similar to R-22 and
R-12. Although nearly azeotropic, charge with
liquid refrigerant.
6. R-410A operates at 40-70% higher pressure than
R-22, and systems designed for R-22 cannot
withstand this higher pressure.
7. R-410A has an ozone depletion potential of zero,
but must be reclaimed due to its global warming
potential.
8. R-410A compressors use Polyol Ester Oil.
9. Polyol Ester is hydroscopic; it will rapidly absorb
moisture, and strongly hold this moisture in the oil.
10. A liquid line dryer must be used – even a deep
vacuum will not separate moisture from the oil.
11. Limit atmospheric exposure to 15 minutes.
12. If compressor removal is necessary, always plug
compressor immediately after removal. Purge with
small amount of nitrogen when inserting plugs.
REFRIGERANT CHARGE
TOPPING OFF SYSTEM CHARGE
If a leak has occurred in the system, reclaiming,
evacuating (see previous criteria), and charging to the
nameplate charge is recommended.
Topping off the system charge can be done without
problems. With R-410A, there are no significant changes
in the refrigerant composition during multiple leaks and
recharges. R-410A refrigerant is similar to an azeotropic
blend (it behaves like a pure compound or single
component refrigerant). The remaining refrigerant charge,
in the system, may be used after leaks have occurred
and then “top-off” the charge by utilizing the charging
charts on the service door of the unit or this manual as a
guideline.
REMEMBER:
When adding R-410A refrigerant, it
must come out of the charging cylinder/tank as a liquid
to avoid any fractionation, and to ensure optimal system
performance. Refer to instructions for the cylinder that is
being utilized for proper method of liquid extraction.
SAFETY PRACTICES
1. Never mix R-410A with other refrigerants.
2. Use gloves and safety glasses, Polyol Ester oils can
be irritating to the skin, and liquid refrigerant will
freeze the skin.
3. Never use air and R-410A to leak check; the
mixture may become flammable.
4. Do not inhale R-410A – the vapor attacks
the nervous system, creating dizziness, loss
of coordination and slurred speech. Cardiac
irregularities, unconsciousness and ultimate death
can result from breathing this concentration.
5. Do not burn R-410A. This decomposition produces
hazardous vapors. Evacuate the area if exposed.
6. Use only cylinders rated DOT4BA/4BW 400.
7.
Never fill cylinders over 80% of total capacity.
8. Store cylinders in a cool area, out of direct sunlight.
9.
Never heat cylinders above 125°F.
10. Never trap liquid R-410A in manifold sets, gauge
lines, or cylinders. R-410A expands significantly
at warmer temperatures. Once a cylinder or line is
full of liquid, any further rise in temperature will
cause it to rupture or burst.
R-410A
REFRIGERANT CHARGE
This unit was charged at the factory with the quantity of
refrigerant listed on the serial plate. AHRI capacity and
efficiency ratings were determined by testing with this
refrigerant charge quantity.
The following pressure tables show nominal pressures for
the units. Since many installation specific situations can
affect the pressure readings, this information should only
be used by certified technicians as a guide for evaluating
proper system performance. They shall not be used to
adjust charge. If charge is in doubt, reclaim, evacuate and
recharge the unit to the serial plate charge.