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Fornacher Strasse 12

Tel43 (720) 010 188

A-4870 Vöcklamarkt

Email:

[email protected]

Austria

www.bluesky-energy.eu

January 10, 2020/greenrock-heimspeicher_installations- & inbetriebnahmehandbuch_v02_en

20

7.1

Connection of the battery stacks

WARNING

Before the battery stacks are connected to the Combiner Board, the stack voltage must be measured and
compared! If the voltages of the individual battery stacks deviate by more than 3 V (48 V systems), measures must
be taken.

Measures



The individual battery stacks must be brought to the same voltage with a charger suitable for batteries.



In this case, contact BlueSky Energy.

If the batteries are within the voltage limits described above, you can connect the battery stacks to the Combiner Board.

The GREENROCK Energy Storage systems already include the entire cabling and protection for the DC side. The system is a 48 V
safety extra-low voltage system. Each battery stack is individually fused with a 20 A gG fuse at the positive pole.

Before you start with the installation of the energy storage, you must ensure that all fuse isolators between the battery

stacks and the DC distributor (Combiner Board) are open!

The fuse isolators for the battery stacks are located under the cover of the Combiner Board!

7.1.1

Opening the cover of the Combiner Board

If the system is in operation, please read the chapter “Switching off the HOME ENERGY STORAGE” before opening the
Combiner Board cover!

After the GREENROCK Home Energy Storage has been switched off, the Combiner Board cover can be removed by loosening the 4
cover screws.

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Содержание GREENROCK Home

Страница 1: ... 720 010 188 A 4870 Vöcklamarkt Email office bluesky energy eu Austria www bluesky energy eu January 10 2020 greenrock heimspeicher_installations inbetriebnahmehandbuch_v02_en 1 GREENROCK HOME ENERGY STORAGE INSTALLATION STARTUP MANUAL ...

Страница 2: ...zards 8 2 3 Thermal hazards 9 2 4 Physical hazards 9 3 Product description 10 3 1 Intended use 10 3 2 Type plate 10 3 2 1 Symbols type plate and system 10 4 Conditions at installation site 11 4 1 Size and weight 11 4 2 Ventilation 11 4 3 Humidity 11 4 4 Ambient temperature 11 4 5 Space required 11 5 Installation of GREENROCK Home Energy Storage system 12 5 1 Unpacking 12 5 2 Transport 12 5 3 Insta...

Страница 3: ...cation connection DC coupling to MPPT charge controller 26 7 4 Installation of energy meter 27 7 4 1 Carlo Gavazzi Type EM340 direct measuring energy meter 27 7 4 2 Carlo Gavazzi Type EM330 indirect measuring meter 27 7 4 3 Communicative integration of the energy meters 28 7 4 4 Connecting the energy meters communication 29 7 5 Installation of GREENROCK router 30 7 5 1 Connection of network cable ...

Страница 4: ...sal 38 12 Enclosures 39 12 1 Enclosure A Cabling diagram system internal cabling 40 12 2 Enclosure B TN emergency power network 41 12 3 Enclosure C TN network with stand alone AC PV 42 12 4 Enclosure D TN network with stand alone 2 AC PV 43 12 5 Enclosure E TN network with stand alone DC PV 44 12 6 Enclosure F TN network with stand alone 2 AC PV DC PV 45 12 7 Enclosure G TN network with complete s...

Страница 5: ...lly you will get to know the various possibilities of your GREENROCK product That is the only way you can make the best possible use of its advantages This document is intended to provide technical information and safety instructions for the GREENROCK product concerned Keep this document in a safe place near the GREENROCK product and pass it on to other operators if necessary Only pass on GREENROC...

Страница 6: ...ions on accident prevention and environmental protection must be observed All safety and hazard information on the product must be kept in legible condition must be undamaged must not be removed must not be covered pasted over or painted over The terminals can reach high temperatures Only operate the product if all protective devices are fully functional If the protective devices are not fully fun...

Страница 7: ...propriate measures to remedy the fault 1 5 Data safety The user is responsible for saving changes to the factory settings The manufacturer is not liable for deleted personal settings 1 6 Copyright The copyright to this documentation remains with the manufacturer The information contained in these documents is the property of BlueSky Energy GmbH Publication in whole or in part requires the written ...

Страница 8: ...lator are under power When working on or in the accumulator appropriate precautions must be taken Measures Disconnect the energy storage from the power supply Open the fused circuit breaker to disconnect the batteries from the Combiner Board Use insulated tools only CAUTION The poles of the battery stacks of the GREENROCK energy storage are always live appropriate precautions are necessary Measure...

Страница 9: ...ough covered openings and gaps The GREENROCK energy storage can become very hot during operation The openings and gaps of the energy storage are deliberately designed Measures The energy storage must not be used as a shelf The openings and gaps of the energy storage must not be covered 2 4 Physical hazards WARNING Risk of injury and or material damage due to heavy battery stacks The battery stacks...

Страница 10: ...e enclosed documentation is an integral part of the product The documentation must be read observed and kept accessible at all times 3 2 Type plate The type plate with the exact device designation unambiguously identifies the product It is located on the cover of the Combiner Board inside the system An additional identical type plate is supplied with the device which is to be attached to the cover...

Страница 11: ...ope and other locations the EN 50272 guidelines recommend the installation of batteries in well ventilated rooms where the ventilation corresponds to the battery capacity and the exhaust air is exhausted outside the building 4 3 Humidity Install the energy storage system in a clean and tidy environment protected from water ingress A direct supply of water to the energy storage can lead to short ci...

Страница 12: ... completeness of the scope of delivery and also check whether electrolyte has leaked or whether connections are damaged or missing If you notice any damage or missing components please contact your distributor or sales partner immediately Please also include photos in your documentation of the damage 5 2 Transport Use suitable equipment to move and transport the battery stacks The stacks can be tr...

Страница 13: ...ate lifting aids for this purpose The distance from threaded bolt to threaded bolt is 400 mm central If the battery casing option was selected without which you can skip this step Slip over the eyeglass shaped base plate which serves as a rough positioning template The Velcro fasteners must point outwards and upwards Be careful not to damage the cabling Place the base plate intermediate plate on t...

Страница 14: ...ame The Velcro fasteners of the lid cover must point outwards and down Centre the junction box so that the spacer bolts engage in the holes of the cross brace of the box Make sure that the junction box is firmly fixed Fasten the junction box with the enclosed M16 screws with a maximum torque of 30 Nm Optionally it is also possible to fix the junction box to a wall using a wall mounting set The cla...

Страница 15: ...Use appropriate lifting aids for this purpose The distance from threaded bolt to threaded bolt is 400 mm central If the CLADDING option is selected without which you can skip this step Slip over the eyeglass shaped base plate which serves as a rough positioning template The Velcro fasteners must point outwards and upwards Be careful not to damage the cabling Place the base intermediate plate on th...

Страница 16: ...race of the box Make sure that the junction box is firmly fixed Fasten the junction box with the enclosed M16 screws with a torque of 30 Nm Optionally it is also possible to fix the junction box es to a wall using a wall mounting set Place the second junction box on the rear base plate Make sure that the cover is mounted on the inverter frame Centre the junction box so that the spacer bolts engage...

Страница 17: ...single base Make sure that the Velcro fasteners of the battery cover point down and outwards The cladding parts of the batteries are not symmetrical Make sure that the long side faces outwards 5 7 Tilt protection Due to the size of the system the frame of the system has to be mounted with an anti tilt device by means of wall hooks which achieves a pulling force of 8 kg This tilt protection can be ...

Страница 18: ...stem EMS The GREENROCK EMS Energy Management System is the heart of the application It represents the core of the application takes care of the recording of all relevant system data such as surplus intake PV generation and own consumption takes over the entire control of all applications and ensures optimum operation of the entire system 6 3 GREENROCK controller The GREENROCK controller as interfa...

Страница 19: ...inst restarting 3 Ensure that there is no voltage 4 Earth and short circuit 5 Cover or enclose adjacent live parts CAUTION The electrical installation must be carried out in accordance with the applicable regional standards and directives Measures Observe the applicable regional standards and guidelines Please contact your energy supplier before installation CAUTION The poles of the battery stacks...

Страница 20: ...ed above you can connect the battery stacks to the Combiner Board The GREENROCK Energy Storage systems already include the entire cabling and protection for the DC side The system is a 48 V safety extra low voltage system Each battery stack is individually fused with a 20 A gG fuse at the positive pole Before you start with the installation of the energy storage you must ensure that all fuse isola...

Страница 21: ...y terminal 1 8 minus DC coupling 1 Terminal 1 9 plus DC coupling 2 Safety terminal 2 10 minus DC coupling 2 Terminal 2 11 plus DC coupling 3 Safety terminal 3 12 minus DC coupling 3 Terminal 3 13 plus Fuse base with fuse and fuse holder for battery stacks Stack base fuses 1 4 14 plus Fuse socket without fuse for battery stacks Stack base fuses 5 12 15 plus Connections battery stacks 1 12 counting ...

Страница 22: ...battery cables and connecting them to the battery stacks Feed the battery cables through the appropriate cable glands and connect them to the batteries Observe correct polarity All battery cables are already pre assembled with corresponding MC 4 plug contacts 7 1 4 Ambient temperature sensor The temperature sensor should be placed at the top or near the battery stacks This sensor only measures the...

Страница 23: ...R L3 to the earthing terminals provided for this purpose in the main cabinet DC cabling The DC cabling of the inverter inverter L1 is already connected The DC cabling of the two inverters Inverter L2 and Inverter L3 which are located in the second junction box must be connected to the Combiner Board To do this route the inverter cables to the Combiner Board and connect them to the Combiner Board s...

Страница 24: ...tion to the connection sequence L1 L3 with respect to the clockwise rotating field Inverter VE Bus communication This step is only required for three phase systems In single phase systems the VE bus communication is already implemented at the factory All circuit breakers must be kept open Make sure that the DC connections are connected before the communication connection Open the cable ties of the...

Страница 25: ...Connection single phase system Make sure that all fuse isolators in the GREENROCK Energy Storage are open and that the inverters are switched off The AC connection cables must be dimensioned according to the inverters installed Connect the AC connection cables to the push in terminals according to the designation For emergency power stand alone function additionally connect a 10 sqmm cable for con...

Страница 26: ...ction is the communication interface between the DC coupling on the GREENROCK Home Energy Storage device and the external MPPT charge controllers The USB to VE Direct cable is always included with the selected DC coupling charge controller This must be connected to the charge controller and to the built in USB hub in the GREENROCK For the installation of the charge controllers refer to the chapter...

Страница 27: ...1 Carlo Gavazzi Type EM340 direct measuring energy meter A Carlo Gavazzi EM340 energy meter is supplied as standard for a direct measuring energy meter Please note that this is a direct measuring meter which must be fed directly into the main distribution board Electrical connection diagram EM340 IMPORTANT Always pay attention to the direction of energy flow when installing the meter 7 4 2 Carlo G...

Страница 28: ...ng several energy meters it is sometimes necessary to use auxiliary terminals for the cabling These auxiliary terminals must not be more than 10 cm away from the actual terminal point The earth connection of the screen can be carried out in the following ways Joint earth connection Connect the shields of the incoming and outgoing cables and earth all shields together at only one end of the data li...

Страница 29: ...tact 8 of the meter Connection EMS BUS1 2 to contact 9 of the meter Termination connection 120 Ohm Contact 7 to 9 of the meter this connection must be made to the last meter connected in the BUS cabling Connect EM330 meter as follows using converter measurement optional Connection EMS BUS1 1 to contact 11 of the meter Connection EMS BUS1 2 to contact 12 of the meter Termination connection Contact ...

Страница 30: ...ets via WLAN Charging wall for e Mobility via LAN GREENROCK power storage systems via LAN Heating elements from myPV via LAN PV inverter if the inverter type is supported by GREENROCK 7 5 1 Connection of network cable 1 Connect a network cable connected to the house network customer network to the WAN port of the GREENROCK router to establish an Internet connection Blue RJ45 connector on the GREEN...

Страница 31: ...ncy power supply circuit Otherwise the GREENROCK EMS will not be supplied with power in the event of a power failure and is therefore not available 7 5 3 Settings of GREENROCK router The GREENROCK Router is pre configured at the factory and is shipped with an activated Internet connection and network address via DHCP The IP address is assigned by the customer router Access to the settings of the G...

Страница 32: ...consumer generator at AC OUT DC coupling available The battery stacks are connected to the Combiner Board AC IN all generators Secure switch on No Yes The system is switched on on the AC side The system is switched on on the DC side The stack fuses are used in the Combiner Board Switch on all inverters To switch position I If available AC OUT Secure switch on consumer generator at AC OUT Insert th...

Страница 33: ...generators DC coupling available No Switch off all inverters To switch position 0 U 60 VDC Open the fuse holder of the DC coupling and remove the fuses Potential faults PV charge controller No Check battery voltage U 60 VDC System is switched off on AC side System is live on DC side U 60 VDC No Yes Yes System is switched off on AC side System is switched off on DC side System is switched off on AC...

Страница 34: ...lt and is connected to the GREENROCK router by a fixed IP address If you are connected to the GREENROCK router via LAN or WLAN you can access the web interface by entering the following address in any web browser Chrome Firefox etc 9 2 Using customer network For this type of communication a corresponding re direction is set up in the GREENROCK router which forwards incoming requests from the WAN p...

Страница 35: ... connected to the GREENROCK router and both devices are switched on Furthermore the GREENROCK router must be connected via the WAN port blue RJ45 connector of the GREENROCK router using a LAN cable to a free LAN port of the customer router which must have an active Internet connection The device laptop tablet mobile phone is connected to the Internet Open any web browser Chrome Firefox etc on your...

Страница 36: ...he devices as well as non observance of the manual can lead to personal injury and damage to the device BlueSky Energy GmbH can therefore not assume any liability for these mentioned misconducts and resulting consequences 10 1 Installation The provided DC lines plus and minus and communication lines with a length of 1 5 m are to be used These cable lengths are adapted to the system and must not be...

Страница 37: ... 60 MC4 gG 65A 9011 2008 02 GREENROCK PV DC MPPT 4 0 MPPT 250 70 MC4 gG 80A 9011 2001 02 GREENROCK PV DC MPPT 4 9 MPPT 250 85 MC4 gG 100A 9011 2002 02 GREENROCK PV DC MPPT 5 8 MPPT 250 100 MC4 gG 125A Configuration of the MPPT solar charge controller The MPPT solar charge controller is preconfigured by GREENROCK at the factory Changing the configuration can cause damage to the system The latest fi...

Страница 38: ...tion from AC IN to AC OUT 11 3 Power inverter For detailed technical information on VictronEnergy inverters used please refer to the technical GREENROCK data sheet and the user manual of the respective inverter If there is a fault or malfunction in the inverter refer to the inverter user manual for information on the meaning of the fault codes 11 4 Storage If a GREENROCK Energy Storage system is t...

Страница 39: ...ith emergency power operation Enclosure C Connection example GREENROCK in TN network with AC stand alone operation and 1 AC PV inverter Enclosure D Connection example GREENROCK in TN network with AC stand alone operation and 2 AC PV inverter Enclosure E Connection example GREENROCK in TN network with DC stand alone operation and DC PV inverter Enclosure F Connection example GREENROCK in TN network...

Страница 40: ... 720 010 188 A 4870 Vöcklamarkt Email office bluesky energy eu Austria www bluesky energy eu January 10 2020 greenrock heimspeicher_installations inbetriebnahmehandbuch_v02_en 40 12 1 Enclosure A Cabling diagram system internal cabling ...

Страница 41: ...one 43 720 010 188 A 4870 Vöcklamarkt Email office bluesky energy eu Austria www bluesky energy eu January 10 2020 greenrock heimspeicher_installations inbetriebnahmehandbuch_v02_en 41 12 2 Enclosure B TN emergency power network ...

Страница 42: ... 43 720 010 188 A 4870 Vöcklamarkt Email office bluesky energy eu Austria www bluesky energy eu January 10 2020 greenrock heimspeicher_installations inbetriebnahmehandbuch_v02_en 42 12 3 Enclosure C TN network with stand alone AC PV ...

Страница 43: ...43 720 010 188 A 4870 Vöcklamarkt Email office bluesky energy eu Austria www bluesky energy eu January 10 2020 greenrock heimspeicher_installations inbetriebnahmehandbuch_v02_en 43 12 4 Enclosure D TN network with stand alone 2 AC PV ...

Страница 44: ... 43 720 010 188 A 4870 Vöcklamarkt Email office bluesky energy eu Austria www bluesky energy eu January 10 2020 greenrock heimspeicher_installations inbetriebnahmehandbuch_v02_en 44 12 5 Enclosure E TN network with stand alone DC PV ...

Страница 45: ...720 010 188 A 4870 Vöcklamarkt Email office bluesky energy eu Austria www bluesky energy eu January 10 2020 greenrock heimspeicher_installations inbetriebnahmehandbuch_v02_en 45 12 6 Enclosure F TN network with stand alone 2 AC PV DC PV ...

Страница 46: ...0 010 188 A 4870 Vöcklamarkt Email office bluesky energy eu Austria www bluesky energy eu January 10 2020 greenrock heimspeicher_installations inbetriebnahmehandbuch_v02_en 46 12 7 Enclosure G TN network with complete stand alone DC AC PV ...

Страница 47: ...e 43 720 010 188 A 4870 Vöcklamarkt Email office bluesky energy eu Austria www bluesky energy eu January 10 2020 greenrock heimspeicher_installations inbetriebnahmehandbuch_v02_en 47 12 8 Enclosure H TN network including heat pump ...

Страница 48: ...mputer into an existing network without manual configuration EMS GREENROCK Energy Management System Recording and control of plant data GRC GREENROCK Controller Interface inverter EMS L Single phase outer conductor Live conductor in a single phase power network L1 L2 L3 Three phase outer conductor Live conductor in a three phase power network LAN Local Area Network Local network N Neutral connecto...

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