Binder 9020-0366 Скачать руководство пользователя страница 68

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KBF-S / KBF-S-UL (E6) 11/2021

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23. Maintenance and service, troubleshooting, repair, testing

23.1 General information, personnel qualification

•

Maintenance

See chap. 23.2

•

Simple troubleshooting

Chap. 23.4 describes troubleshooting by operating personnel. It does not require technical intervention

into the chamber, nor disassembly of chamber parts.
For personnel requirements please refer to chap. 1.1.

•

Detailed troubleshooting

If errors cannot be identified with simple troubleshooting, further troubleshooting must be performed by

BINDER Service or by BINDER qualified service partners or technicians, in accordance with the de-

scription in the Service Manual.
For personnel requirements please refer to the Service Manual.

•

Repair

Repair of the chamber can be performed by BINDER Service or by BINDER qualified service partners

or technicians, in accordance with the description in the Service Manual.
After maintenance, the chamber must be tested prior to resuming operation.

•

Electrical testing

To prevent the risk of electrical shock from the electrical equipment of the chamber, an annual repeat

inspection as well as a test prior to initial startup and prior to resuming operation after maintenance or

repair, are required. This test must meet the requirements of the competent public authorities. We rec-

ommend testing under DIN VDE 0701-0702:2008 in accordance with the details in the Service Manual.
For personnel requirements please refer to the Service Manual.

23.2 Maintenance intervals, service

DANGER

Electrical hazard during live maintenance work.
Deadly electric shock.

∅

The chamber must NOT become wet during operation or maintenance works.

∅

Do NOT remove the rear panel of the chamber.



Disconnect the chamber before conducting maintenance work. Turn off the main

power switch and pull the power plug.



Make sure that general maintenance work will be conducted by licensed electricians

or experts authorized by BINDER.



Make sure that maintenance work at the refrigeration system will only be conducted by

qualified personnel who underwent training in accordance with EN 13313:2010 (e.g. a

refrigeration technician with certified expert knowledge acc. to Regulation (EC) nº

303/2008). Follow the national statutory regulations.

Ensure regular maintenance work is performed at least once a year and that the legal requirements are

met regarding the qualifications of service personnel, scope of testing and documentation. All work on the

refrigeration system (repairs, inspections) must be documented.

Содержание 9020-0366

Страница 1: ...120 0368 KBF S 720 UL KBFS720UL 240V 9020 0369 9120 0369 KBF S 1020 KBFS1020 230V 9020 0372 9120 0372 KBF S 1020 UL KBFS1020UL 240V 9020 0373 9120 0373 BINDER GmbH Address Post office box 102 78502 Tu...

Страница 2: ...ION STORAGE AND INSTALLATION 21 3 1 Unpacking and checking equipment and completeness of delivery 21 3 2 Guidelines for safe lifting and transportation 21 3 3 Storage 22 3 4 Location of installation a...

Страница 3: ...rature tolerance range 46 12 3 Setting the humidity tolerance range 46 13 ALARM FUNCTIONS 47 13 1 Alarm messages 47 13 2 Activating deactivating the audible alarm alarm buzzer 48 14 PROGRAM START STOP...

Страница 4: ...23 3 Service Reminder 69 23 4 Simple troubleshooting 70 23 5 Sending the chamber back to BINDER GmbH 72 24 DISPOSAL 72 24 1 Disposal of the transport packing 72 24 2 Decommissioning 73 24 3 Disposal...

Страница 5: ...significant risks DANGER Dangers due to failure to observe the instructions and safety precautions Serious injuries and chamber damage Risk of death Observe the safety instructions in this Operating M...

Страница 6: ...d communities of states This includes word marks position marks word figurative marks design configurations figurative marks and design patents Patent Information BINDER products categories of product...

Страница 7: ...rd Lifting hazard Scalding hazard High humidity Danger of frost Risk of corrosion and or chemical burns Harmful substances Biohazard Pollution Hazard Mandatory action signs Mandatory regulation Read o...

Страница 8: ...ns that could result in direct or indirect injury or property damage 1 5 Localization position of safety labels on the chamber The following labels are located on the chamber Pictograms warning signs...

Страница 9: ...0366 Art no of the chamber Project No Optional Special application acc to project no 1 40 kW Nominal power 8 5 A Nominal current 200 230 V 50 Hz Nominal voltage range 10 at the indicated power freque...

Страница 10: ...hamber is certified by Underwriters Laboratories Inc according to the following standards UL 61010 1 3rd Edition 2012 05 Rev 2015 07 CAN CSA C22 2 No 61010 1 3rd Edition 2012 05 Rev 2015 07 1 7 Genera...

Страница 11: ...ow the flash point or below the sublimation point of the charging material Familiarize yourself with the physical and chemical properties of the charging material as well as the con tained moisture co...

Страница 12: ...e charging material with air must NOT be explosive The operating temperature must lie below the flash point or below the sublimation point of the charging material Any component of the charging materi...

Страница 13: ...fined by the Medical Device Directive 93 42 EEC and Regulation EU No 2017 745 Due to the special demands of the Medical Device Directive MDD these chambers are not qualified to perform sterilization o...

Страница 14: ...Non observance of messages regarding cleaning and disinfection of the chamber Spilling water or cleaning agent on the chamber water penetrating into the chamber during operation cleaning or maintenan...

Страница 15: ...d decontamination agents Enclosure of persons in the interior Malfunction and Damage Continued operation of the chamber during an obvious malfunction or outage of the heating cooling or humidification...

Страница 16: ...o DIN 12880 2007 Visual and audible buzzer signals indicate temperature exceeding Safety measurement and control equipment The safety measuring and control equipment is easily accessible Electrostatic...

Страница 17: ...t load Substance Formula ppm mg m3 ppm mg m3 Ammonia NH3 20 14 5500 4000 Acetone CH3COCH3 500 1200 3300 8000 Benzene 300 1200 150000 Chlorine Cl2 0 5 1 5 0 7 2 Acetic acid CH3COOH 10 25 800 2000 Ethyl...

Страница 18: ...er The option BINDER Pure Aqua Service allows using the chamber with any degree of water hardness Material The inner chamber the pre heating chamber and the interior side of the doors are all made of...

Страница 19: ...gure 5 Constant climate chamber KBF S KBF S UL size 240 1 Main power switch 2 Instrument panel with RD4 chamber controller and USB interface 3 USB interfaces 4 Door handle 5 Chamber door 6 Location of...

Страница 20: ...amber view 10 11 12 9 7 8 9 Figure 6 Rear view of the chamber example KBF S KBF S UL 240 7 Freshwater can with can support 8 Hose leading to the freshwater can 9 Hose fixing devices 10 Ethernet interf...

Страница 21: ...at the four lower corners with the aid of six people or with a fork lifter Set the fork lifter only from the front or rear in the middle of the chamber Lift the chambers sizes 720 and 1020 from the p...

Страница 22: ...the steam humidifying system has NOT been emptied 3 C 37 4 F to 60 C 140 F After BINDER Service has emptied the steam humidifying system 10 C 14 F to 60 C 140 F With temperatures below 3 C 37 4 F wate...

Страница 23: ...f a prolonged temporal decommissioning Leave the chamber door open or remove the access port plugs 3 4 Location of installation and ambient conditions Set up the chamber on a flat even surface and in...

Страница 24: ...side by side maintain a minimum distance of 250 mm 9 84 in between each chamber Wall distances rear 100 mm 3 9 in sides 160 mm 6 29 in Spacing above the chamber of at least 100 mm 3 9 in must also be...

Страница 25: ...f suitable water quality Deionized water from a water treatment installation already existing at the customer s site Conductivity from 1 S cm up to a maximum of 20 S cm Water which is in equilibrium w...

Страница 26: ...e the existing hose connection can remain on the freshwater can Figure 7 Freshwater can with closed tap 2 Establish the hose connection to the freshwater can The freshwater hose 2 mm wall thickness is...

Страница 27: ...x the hose Mount the supplied hose holders at the provided points on the chamber rear and fix the hose to these hose holders in a way that it cannot bend 9 7a Can support mounting plate 7b Freshwater...

Страница 28: ...water can tap on or above the rear panel of the chamber To operate the chamber with humidity the freshwater can tap must be open chap 6 Do not firmly close the lid of the freshwater can to allow air t...

Страница 29: ...1 KBF S KBF S UL 115 Installation of the condensate collection pan Hang the condensate collection pan on the chamber rear and guide the hose through the latch of the holder Figure 14 KBF S KBF S UL 11...

Страница 30: ...ith the magnetic holders on the bottom of the chamber Insert the pan in a way that it is flush with the front edge of the chamber and the distance to the right edge of the device is 18 2 cm KBF S KBF...

Страница 31: ...allation Only use original connection cables from BINDER according to the above specification UL chambers Use only a UL Listed Power supply cord UL category ELBZ SJT 3x14 AWG 2 08 mm C13L For outside...

Страница 32: ...chamber controller The RD4 chamber controller controls following parameters inside the chamber Temperature in C or F Relative humidity in r h For the control ranges of temperature and humidity see cli...

Страница 33: ...t passwords for different access levels User The password enables access to the standard operating functions Factory setting is 00 00 no password assigned Admin The password enables access to advanced...

Страница 34: ...is ready for operation The controller shows normal display and controls temperature and humidity to the last entered values For operation with humidity the humidifying and dehumidifying system must b...

Страница 35: ...p to 70 C 158 F without humidity 10 C 50 F up to 70 C 158 F with humidity Humidity 20 r h up to 80 r h 20 r h to 80 r h See climatic diagram chap 19 For the control range of temperature and relative h...

Страница 36: ...d dehumidification system Turning off humidity control in this menu is required when operating the chamber without water connection in order to avoid humidity alarms For further information see chap 1...

Страница 37: ...ng the number of the respective function If several functions are simultaneously active the icon displays a combination of the correspond ing numbers e g In Normal display the activated functions are...

Страница 38: ...access to the corresponding menu functions without the correct password 9 2 1 Assign and modify the User password Path Normal display Settings Chamber Password User Press the OK button to enable the s...

Страница 39: ...internally Only a service specialist can replace it Therefore please contact an authorized service provider or BINDER Service 10 2 Overtemperature safety controller class 3 1 The chambers are regularl...

Страница 40: ...C Limit Limit value 45 C Offset Offset value 5 C 10 2 1 Setting the safety controller mode Required access level User Path Normal display Setpoints Safety controller Mode Press the OK button to enable...

Страница 41: ...ou press the OK button on the controller and the inner chamber temperature has cooled down below the safety controller value If the inner chamber temperature has already cooled down below the safety c...

Страница 42: ...ton to enable the setting Setting the menu language example English The current setting flashes Use the arrow buttons to select the desired language Confirm the entry with the OK button Language With...

Страница 43: ...t two digits of the current year with the arrow buttons Confirm the entry with the OK button Date Setting the date year The right two digits are flashing Enter the last two digits of the current year...

Страница 44: ...etween ON and OFF Confirm the setting with the OK button Language sel at restar With the arrow down button you can now change to the next parameter chamber address With the Back button you can go back...

Страница 45: ...iggers tolerance alarm In addition you can specify a delay time for this alarm If there are any actual values outside the tolerance range after the configured alarm delay time the alarm message Temper...

Страница 46: ...button you can now change to the humidity tolerance range setting With the Back button you can go back to the Various submenu and repeatedly pressing it to Normal display 12 3 Setting the humidity to...

Страница 47: ...Humidity range after configurable time Exceeded setpoint of the safety controller class 3 1 Safety controller immediately Temperature sensor defective e g or or immediately Safety controller temperatu...

Страница 48: ...roller Required access level User 14 1 Start time program Path Normal display Programs Time program Press the OK button to enter the program start submenu Start time program submenu The current settin...

Страница 49: ...tivate the settings Stop program submenu The current setting flashes Select with the arrow buttons between YES stop program and NO do not stop program To stop the week program select YES and press the...

Страница 50: ...ernet IP address Display of the IP address example Toggle forth and back with the Back button and the OK button IP address 0 0 0 0 With the arrow down button you can now change to the next parameter s...

Страница 51: ...ay Chamber info Ethernet DNS server address Display of the DNS server address example Toggle forth and back with the Back button and the OK button DNS server address 0 0 0 0 With the arrow down button...

Страница 52: ...e the setting Selection of the type of assignment of the IP address The current setting flashes Use the arrow buttons to select between AUTO automatic and MANU manual Confirm the setting with the OK b...

Страница 53: ...ssignment sample values The first section of the IP address is shown Enter the desired value with the arrow buttons Use the OK button to confirm the entry and proceed to the second sec tion of the IP...

Страница 54: ...play Settings Ethernet Standard gateway Press the OK button to enable the setting The standard gateway entry is done in four steps corresponding to the number sections 1 2 3 4 Principle of entry Use t...

Страница 55: ...out The USB stick must be formatted with FAT32 and have at least 8GB of memory 16 1 Recorded data All data is given out in tabular form The headlines of the values number date and time are given out...

Страница 56: ...button to enable the setting Function Storage interval The current setting flashes Use the arrow buttons to enter the desired storage interval Setting range 1 minute to 60 minutes Press the OK button...

Страница 57: ...content see chap 16 1 Service data The Service folder is created on the USB stick and can be sent to BINDER Service In addition to the configuration and recorder data it contains further service rele...

Страница 58: ...press the OK button Export recorder data With the arrow down button you can now change to the next function Function Export service data To write the chamber data from the controller to the USB stick...

Страница 59: ...e performance and precision of the individual functional systems of the chamber e g heating refrigeration humidification of the chamber The results of the self test are stored in the service recorder...

Страница 60: ...t turn off the chamber while self test is running After an interruption of the voltage supply the self test restarts If desired you can cancel an ongoing self test by deactivating the self test functi...

Страница 61: ...With humidity control turned off the humidification module cools down After activation it will take up to 10 minutes until the humidification function is fully available again This setting is required...

Страница 62: ...e humidifying and dehumidifying system Humidifying system The humidifying and dehumidifying system is located in the humidity generation module In a cylindrical container with a volume of approx 0 07...

Страница 63: ...the refrigeration system may cause dehumidification of the charging material For error indications concerning water supply and humidity system see chap 13 1 and 23 4 20 Defrosting at refrigerating ope...

Страница 64: ...rge LCD display alarm functions and a real time function Measurement data are recorded in the Data Logger and can be read out after the measure ment via the RS232 interface of the Data Logger It offer...

Страница 65: ...pe the surfaces with a moistened towel In addition you can use the following cleaning agents Exterior surfaces inner chamber racks door gaskets Standard commercial cleaning detergents free from acid o...

Страница 66: ...g agent Recommended precautions To protect the eyes use sealed protective goggles Wear gloves Suitable pro tective gloves in full contact with media butyl or nitrile rubber penetration time 480 minute...

Страница 67: ...Spray the inner chamber with an appropriate disinfectant Before start up the chamber must be absolutely dry and ventilated as explosive gases may form during the decontamination process 2 If necessary...

Страница 68: ...rtup and prior to resuming operation after maintenance or repair are required This test must meet the requirements of the competent public authorities We rec ommend testing under DIN VDE 0701 0702 200...

Страница 69: ...3555 BINDER e mail hotline customerservice binder world com BINDER service hotline USA 1 866 885 9794 or 1 631 224 4340 x3 toll free in the USA BINDER service hotline Asia Pacific 852 390 705 04 or 85...

Страница 70: ...eded by 10 C due to chamber failure Over temperature protective de vice class 1 responds Heating Chamber heating permanently set point not maintained Controller defective Contact BINDER service Semico...

Страница 71: ...see temperature humidity diagram Figure 18 Select combination of tempera ture humidity values in the opti mum range chap 19 Set point was too long below am bient temperature icing in the preheating ch...

Страница 72: ...he packaging in such a way that it can be easily recognized or be recorded clearly in the delivery documents For security reasons we cannot accept a chamber delivery if it does not carry an authoriza...

Страница 73: ...ll organize taking back and disposal of the cham ber according to the German national law for electrical and electronic equipment Elektro und El ektronikger tegesetz ElektroG from 20 October 2015 BGBl...

Страница 74: ...ed of at public col lecting points The chambers bear the symbol for the marking of electrical and electronic equipment man ufactured placed on the market in the EU after 13 August 2005 and be disposed...

Страница 75: ...ich all toxic substances or sources of infection cannot be safely re moved must be considered as special waste according to national law Dispose of it accordingly The refrigerant used R 134A 1 1 1 2 t...

Страница 76: ...nt protection The chambers are equipped with an internal fuse not accessible from outside If this fuse is blown please contact an electronic engineer or BINDER service 25 3 Definition of usable volume...

Страница 77: ...ty of racks max 5 9 15 15 Maximum load per rack kg lbs 30 66 30 66 45 99 45 99 Maximum permitted total load kg lbs 100 220 100 220 150 331 150 331 Weight Weight empty kg lbs 116 256 161 355 284 626 34...

Страница 78: ...0 240 200 240 200 240 at 60 Hz power frequency V 200 240 200 240 200 240 200 240 Current type 2 2 2 2 Power plug NEMA 6 20P 6 20P 6 20P 6 20P Environment specific data Noise level mean value dB A 52 5...

Страница 79: ...er can 10 liters 0 36 cu ft with holder and can support Access port 30 mm with silicone plug Options accessories Additional rack stainless steel Perforated shelf stainless steel Stable shelf with addi...

Страница 80: ...be used 6011 0192 Standard holder for can support freshwater can 4022 0379 Standard can support for freshwater can 4021 0746 Magnetic support adjustable in height for freshwater can 8012 1847 BINDER P...

Страница 81: ...KBF S KBF S UL E6 11 2021 page 81 95 25 7 Dimensions Dimensions size 115...

Страница 82: ...KBF S KBF S UL E6 11 2021 page 82 95 Dimensions size 240...

Страница 83: ...KBF S KBF S UL E6 11 2021 page 83 95 Dimensions size 720...

Страница 84: ...KBF S KBF S UL E6 11 2021 page 84 95 Dimensions size 1020...

Страница 85: ...KBF S KBF S UL E6 11 2021 page 85 95 26 Certificates and declarations of conformity 26 1 EU Declaration of Conformity...

Страница 86: ...KBF S KBF S UL E6 11 2021 page 86 95...

Страница 87: ...KBF S KBF S UL E6 11 2021 page 87 95...

Страница 88: ...KBF S KBF S UL E6 11 2021 page 88 95 26 2 Certificate for the GS mark of conformity of the Deutsche Gesetzliche Unfallversicherung e V German Social Accident Insurance DGUV...

Страница 89: ...KBF S KBF S UL E6 11 2021 page 89 95...

Страница 90: ...vorliegt bevor das Ger t Bauteil eintrifft Eine weitere Kopie soll dem Ger t Bauteil beigef gt sein Ggf ist die Spedition zu informieren Incomplete information or non conformity with this procedure w...

Страница 91: ...rdous substances weder giftige noch sonstige gef hrliche Stoffe enth lt oder solche anhaften That eventually generated reaction products are non toxic and also do not represent a hazard auch evtl ents...

Страница 92: ...aben entsteht haften und BINDER gegen eventuell entste hende Schadenanspr che Dritter freistellen We are aware that in accordance with Article 823 of the German Civil Code BGB we are directly liable w...

Страница 93: ...t any time Take notice of shipping laws and regulations Please fill Reason for return request Duplicate order Duplicate shipment Demo Page one completed by sales Power Plug Voltage 115V 230 V 208 V 24...

Страница 94: ...____________________________________________________________________ c ____________________________________________________________________________ 3 2 Safety measures required for handling the list u...

Страница 95: ...for all damages that are a con sequence of incomplete or incorrect information provided by us and that we will indemnify and hold harmless BINDER Inc from eventual damage claims by third parties Name...

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