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3 

Layout and functional description

3.1  Function

3.1.1  Sensor ULT 400 XL

The sensor monitors applied adhesive using infrared measurement

technology.

The sensor checks every product for proper adhesive application.

The position and shape of adhesive tracks and adhesive dots are

monitored.

Measurement and evaluation are digital.

Minimum dot size
The sensor monitors adhesive dots from a diameter of

3 mm and larger.

No.

Description

1

Electrical connection

Electrical connection for voltage supply and signal

transmission of the sensor

2

Status indicator with LED

n

Monitoring of the sensor

n

Monitoring of the adhesive application

3

Sensor housing with evaluation unit

4

Window for infrared measurement technology

Functional description

Structure

Layout and functional description

Function  > Sensor ULT 400 XL

04.05.2021

ULT 400 XL

26

Содержание hhs ULT 400 XL

Страница 1: ...ULT 400 XL Operation manual Read this manual prior to performing any task Translation of the original German document dated 5 3 2021 English Sensor Adhesive monitoring...

Страница 2: ...iginal operation manual Baumer hhs GmbH 2021 Baumer hhs GmbH Adolf Dembach Stra e 19 47829 Krefeld Germany Telephone 49 2151 4402 200 Fax 49 2151 4402 111 E mail service de baumerhhs com Internet www...

Страница 3: ...r Notify us of each hazardous situation that occurs in relation to Baumer products n Hazards that arise from the product n Hazards that arise from handling the product n Hazards that arise due to cont...

Страница 4: ...nstructions in this operating manual have been compiled in accordance with the applicable norms and specifica tions the current state of technology and our many years of experi ence and knowledge The...

Страница 5: ...Email hazardous baumerhhs com Email dokumentation baumerhhs com Reporting hazards Documentation Supplemental directives 04 05 2021 ULT 400 XL 5...

Страница 6: ...guidelines for assembly and commis sioning 21 2 15 Safety guidelines for maintenance and resolving faults 23 2 16 Safety information for replacement parts 24 2 17 Component specific safety guidelines...

Страница 7: ...on 43 9 1 Fault table 43 9 2 Troubleshooting ULT 400 XL 44 9 2 1 Sensor ULT 400 XL 44 10 Disassembly and disposal 46 10 1 Disposing of waste electrical and electronic devices 46 11 Technical data 48 1...

Страница 8: ...1 General 1 1 Overview 1 1 1 Sensor ULT 400 XL Valid for ULT 400 XL with Item number 79015550 General Overview Sensor ULT 400 XL 04 05 2021 ULT 400 XL 8...

Страница 9: ...ult in death or serious injuries if not avoided CAUTION This combination of symbols and signal words indicates a potentially dangerous situation that can result in minor or slight injuries if not avoi...

Страница 10: ...to highlight instructions results lists references and other elements in this manual Marking Explanation Step by step handling instructions Results of steps References to sections of this manual and o...

Страница 11: ...r types of use is con sidered misuse Any use by unqualified or incorrectly qualified personnel is consid ered misuse 2 4 Safety devices WARNING Risk of death due to malfunctioning safety devices Malfu...

Страница 12: ...or stickers must be replaced imme diately DANGER Danger if the safety markings are missing or are not understandable Observe the component specific safety information 2 7 Securing against restart Whe...

Страница 13: ...ions and process equipment safely n Throughout the entire operating life the operating company must check whether the operating instructions it has created correspond with the latest regulations and m...

Страница 14: ...n result from this n The installation environment of Baumer hhs components may differ from the installation construction environment originally envisaged Example The components could be subjected to a...

Страница 15: ...dent The machine and its environment are so designed that as far as humanly possible accidents can be precluded if n All safety devices are active n There is compliance with all safety regulations n A...

Страница 16: ...vomiting In any case see a doctor as soon as possible Have even what appear to be minor injuries examined and treated by specialists Apparently insignificant injuries where liquids such as adhesives...

Страница 17: ...ty clearance at least 5m in the case of high voltage n Switch off the electrical circuit n Secure it against being switched on again n Have a qualified electrician determine voltage free status n Have...

Страница 18: ...the person who operates or owns the Baumer hhs product or who has assumed the decisive economic authority over the technical operation of the equipment Normally the owner is not Baumer hhs but rather...

Страница 19: ...rd with the following minimum content must be cre ated n Date of training n Name of trainee n Training content n Name of trainer n Signatures of the trainee and trainer 2 12 Personal protective equipm...

Страница 20: ...OTICE Material damage due to improper transport Packages may fall or topple over due to improper trans port This can result in considerable material damage Proceed with care when unloading transport i...

Страница 21: ...ve the necessary spe cialist skills for such assembly and installation If assembly and installation are to be carried out by internal personnel or by personnel contracted by the operating company the...

Страница 22: ...al The individuals must follow the instructions in this operating manual The individuals must have the necessary spe cialist skills for such assembly and installation NOTICE Material failure due to th...

Страница 23: ...of injury due to improper troubleshooting Improper troubleshooting can result in serious injuries and considerable material damage Always ensure that all repair work is carried out as per the informa...

Страница 24: ...esidual risks of the Baumer hhs system Baumer hhs systems and components have been designed in accordance with the latest state of technology and current safety requirements However there may still be...

Страница 25: ...ts The lenses and protective glass of sensors should only be cleaned with a damp cleaning cloth Only exert slight pressure on displays LEDs and buttons Never apply cleaning agent directly to displays...

Страница 26: ...are digital Minimum dot size The sensor monitors adhesive dots from a diameter of 3 mm and larger No Description 1 Electrical connection Electrical connection for voltage supply and signal transmissio...

Страница 27: ...nction is made between the following operating modes n Regular operation Regular operation on page 28 n Fault Fault on page 28 n Programming Programming on page 29 n Automatic programming Automatic pr...

Страница 28: ...n cannot be ensured ON green ON red Off n The previous checked product is detected as faulty n A product is currently under the sensor n No adhesive is detected ON green ON red ON white n The previous...

Страница 29: ...mmed FLASHING alternating red blue Off FLASHING alternating red blue Programming process for a product with adhesive application was unsuccessful Automatic programming 3 products with adhesive applica...

Страница 30: ...nt File a complaint for every defect as soon as it is detected Claims for damage can only be invoked within the statutory reclamation period 4 3 Storage Store packages under the following conditions n...

Страница 31: ...s posal of packaging materials can result in risks to the environment Always dispose of the packaging materials in an eco friendly manner Always observe the locally applicable disposal reg ulations In...

Страница 32: ...ll of the necessary manuals to hand and ensure that the connections are clean and properly available 1 Ensure the higher level machine is securely switched off with the power disconnected Switch off t...

Страница 33: ...rically Electrical connection on page 33 The sensor has now been installed 5 2 Electrical connection ULT 400 XL 5 2 1 Sensor ULT 400 XL Personnel n Qualified electrician Protective equipment n Protect...

Страница 34: ...clean 1 Ensure the higher level machine is securely switched off with the power disconnected Disconnect the higher level machine from the mains if neces sary and ensure it cannot be switched back on u...

Страница 35: ...ive of the product spectrum Also include borderline cases such as the smallest and largest formats 2 Have a sufficient amount of products ready for the time the commissioning process begins 3 Inform t...

Страница 36: ...re the sensor settings on the system control Further information on sensor settings can be found in the operating manual for the control In certain countries and regions inspections are carried out or...

Страница 37: ...nt electronics and software These versions differ due to the requirements for adhe sive monitoring Depending on the application and the configuration settings may differ or may not be avail able The b...

Страница 38: ...ivity Depending on the application and the configuration of the system further settings may be necessary The status indicator for the sensor shows the status of the sensor programming with the 3 LEDs...

Страница 39: ...fully programmed FLASHING alternating red blue FLASHING alternating red blue FLASHING alternating red blue The programming process was unsuccessful 7 1 1 2 Regular operation The status indicator shows...

Страница 40: ...d as faulty n A product is currently under the sensor n No adhesive is detected ON green ON red ON white n The previous checked product is detected as faulty n A product is currently under the sensor...

Страница 41: ...mage the electronics or cause a data loss Only remove the sensor from the system control cabinet when the cabinet is switched off Only remove the sensor from the system control cabinet when the cabine...

Страница 42: ...y cleaning agent directly to displays LEDs or buttons Always use a cleaning agent with a flash point above 55 C Always check that the cleaning agent is suitable for cleaning the surfaces that require...

Страница 43: ...the operation manual for the higher level machine 3 Identifying the cause of the fault 4 If work in the danger zone is required in order to eliminate the fault deactivate the components and systems an...

Страница 44: ...ro grammed incorrectly Check the settings for the adhesive detection sensitivity 7 1 1 1 Sensor programming on page 38 Operator ULT 400 XL All 3 LEDs flash red There is an error in the sensor hardware...

Страница 45: ...d FLASHING red Fault n Observe fault indications on the system controls n Switch sensor off and on again n Hardware error Replace the sensor Contact Baumer hhs service team Fault elimination Troublesh...

Страница 46: ...he goods provided once they are taken out of use at their own cost and in accordance with the legal regulations n The operator releases the supplier from the obligations and the associated requirement...

Страница 47: ...9 47829 Krefeld Germany ENVIRONMENT Risk to the environment due to incorrect disposal Incorrect disposal can result in risks to the environ ment Dispose of the components in accordance with the rele v...

Страница 48: ...t Operating voltage 24 20 VDC Current consumption maximum 150 mA Measuring principle Infrared measure ment Scanning frequency 20 kHz 50 s Minimum dot size for monitoring 3 mm Light spot size 12 x 2 mm...

Страница 49: ...Protection class IP 64 Data Value Unit Temperature range 10 40 C Relative humidity maximum 70 Operating conditions Technical data Technical data for the components Sensor ULT 400 XL Sensor 04 05 2021...

Страница 50: ...ons of adhesive pumps n LED lighting n Fluorescent tubes n Cleaning brushes n Cleaning rubbers n Sliding sealer for application heads n Filters and filter inserts n Air switch valves n Application hea...

Страница 51: ...43210 Extension cable 1 0 m 77743225 Extension cable 2 5 m 77743240 Extension cable 4 0 m 77743260 Extension cable 6 0 m 77743292 Extension cable 12 0 m Replacement parts Replacement parts ULT 400 XL...

Страница 52: ...nstallation 21 ULT 400 XL 32 Integrator 14 M Maintenance 23 ULT 400 XL 41 Marking Safety 12 N Notification point 3 Reporting hazards 3 O Operating company s obligations 13 Operation ULT 400 XL 37 Othe...

Страница 53: ...Component specific safety 24 Designated use 11 Dimensions 48 Electrical connection 33 Fault 44 Fault messages 44 Functional description 26 Installation 32 Maintenance 41 Operation 37 Overview 8 Regula...

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