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Manual 2100-519C
Page

34 of 42

PRESSURE SERVICE PORTS

High and low pressure service ports are installed on all units
so that the system operating pressures can be observed.
Pressure tables can be found later in the manual covering all
models.  It is imperative to match the correct pressure table
to the unit by model number.  Upper and lower service
doors must be attached to obtain proper reading.

DEFROST CYCLE

The defrost cycle is controlled by temperature and time on
the solid state heat pump control.

When the outdoor temperature is in the lower 40°F
temperature range or colder, the outdoor coil temperature is
32°F or below.  This coil temperature is sensed by the coil
temperature sensor mounted near the bottom of the outdoor
coil.  Once coil temperature reaches 30°F or below, the coil
temperature sensor sends a signal to the control logic of the
heat pump control and the defrost timer will start
accumulating run time.

After 30, 60 or 90 minutes of heat pump operation at 30°F
or below, the heat pump control will place the system in
the defrost mode.

During the defrost mode, the refrigerant cycle switches
back to the cooling cycle, the outdoor motor stops, electric
heaters are energized, and hot gas passing through the
outdoor coil melts any accumulated frost.  When the
temperature rises to approximately 57°F, the coil
temperature sensor will send a signal to the heat pump
control which will return the system to heating operations
automatically.

If some abnormal or temporary condition such as a high
wind causes the heat pump to have a prolonged defrost
cycle, the heat pump control will restore the system to
heating operation automatically after 8 minutes.

The heat pump defrost control board has an option of 30,
60 or 90-minute setting.  By default, this unit is shipped
from the factory with the defrost time on the 30 minute pin.
If circumstances require a change to another time, remove
the wire from the 30-minute terminal and reconnect to the
desired terminal.  Refer to Figure 24.

There is a cycle speed up jumper on the control.  This can
be used for testing purposes to reduce the time between
defrost cycle operation without waiting for time to elapse.

Use a small screwdriver or other metallic object, or another
¼ inch QC, to short between the 

SPEEDUP 

terminals to

accelerate the HPC timer and initiate defrost.

Be careful not to touch any other terminals with the
instrument used to short the 

SPEEDUP

 terminals.  It may

take up to 10 seconds with the 

SPEEDUP

 terminals shorted

for the speedup to be completed and the defrost cycle to
start.

As soon as the defrost cycle kicks in remove the shorting
instrument from the SPEEDUP terminals. 

 Otherwise the

timing will remain accelerated and run through the 1-
minute minimum defrost length sequence in a matter of
seconds and will automatically terminate the defrost
sequence.

There is an initiate defrost jumper (sen jump) on the
control that can be used at any outdoor ambient during the
heating cycle to simulate a 0° coil temperature.

This can be used to check defrost operation of the unit
without waiting for the outdoor ambient to fall into the
defrost region.

By placing a jumper across the 

SEN JMP

 terminals (a

¼ inch QC terminal works best) the defrost sensor mounted
on the outdoor coil is shunted out & will activate the
timing circuit.  This permits the defrost cycle to be checked
out in warmer weather conditions without the outdoor
temperature having to fall into the defrost region.

In order to terminate the defrost test the 

SEN JMP

 jumper

must be removed.  If left in place too long, the compressor
could stop due to the high pressure control opening
because of  high pressure condition created by operating in
the cooling mode with outdoor fan off.   Pressure will rise
fairly fast as there is likely no actual frost on the outdoor
coil in this artificial test condition.

There is also a 5-minute compressor time delay function built
into the HPC.  This is to protect the compressor from short
cycling conditions.  The board’s LED will have a fast blink
rate when in the compressor time delay.  In some instances, it
is helpful to the service technician to override or speed up this
timing period, and shorting out the 

SPEEDUP

 terminals for a

few seconds can do this.

Low Pressure Switch Bypass Operation

 - The control has a

selectable (SW1) low pressure switch bypass set up to ignore
the low pressure switch input during the first (30, 60, 120 or
180 seconds) of “Y” operation.

After this period expires, the control will then monitor the low
pressure switch input normally to make sure that the switch is
closed during “Y” operation.

High Pressure Switch Operation

 - The control has a built-in

lockout system that allows the unit to have the high pressure
switch trip up to two times in one hour and only encounter a
“soft” lockout.  A “soft” lockout shuts the compressor off and
waits for the pressure switch to reset, which at that point then
allows the compressor to be restarted as long as the 5-minute
short cycle timer has run out.  If the high pressure switch trips
a third time within one hour, the unit is in “hard” lockout
indicating something is certainly wrong and it will not restart
itself.

Содержание Q-TEC Q24H1

Страница 1: ...0H1 Q36H1 Q42H1 Q48H1 Q60H1 Q TEC SERIES PACKAGED HEAT PUMP INSTALLATION INSTRUCTIONS Bard Manufacturing Company Inc Bryan Ohio 43506 Since 1914 Moving ahead just as planned Manual 2100 519C Supersede...

Страница 2: ...of Unit From Skid 7 Figure 4 Unit on Appliance Cart for Moving 8 Figure 5 Installation With Free Blow Plenum 9 Figure 6 Ducted Application 9 Figure 7 Supply Duct Connections 10 Figure 8 Filter Locatio...

Страница 3: ...mer Manual N Air Conditioning Low Pressure Low Velocity ACCA Manual D or Duct System Design Manual Q Winter and Summer Air Conditioning FOR MORE INFORMATION CONTACT THESE PUBLISHERS ACCA Air Condition...

Страница 4: ...8 6 3 0 5 1 9 4 0 6 8 6 3 0 5 1 9 4 Q TEC Series General Information Q TEC MODEL NOMENCLATURE Q 36 H 1 A 10 X X V X X X SPECIAL UNITS L Low Ampacity Circuit REVISION VOLTS PHASE A 230 208 60 1 B 230 2...

Страница 5: ...4 0 5 0 5 8 8 8 8 0 1 0 1 0 1 0 1 Z 0 B 1 H 2 4 Q 6 0 B 9 0 B 5 5 1 B 3 8 0 2 0 3 2 1 1 1 1 5 2 3 4 2 5 3 5 5 3 0 5 0 6 0 6 8 8 6 6 0 1 0 1 0 1 0 1 Z 0 C 1 H 2 4 Q 6 0 C 9 0 C 5 5 1 C 3 0 6 4 1 1 1 1...

Страница 6: ...Manual 2100 519C Page 6 of 42 FIGURE 1 UNIT DIMENSIONS Q24H1 Q30H1 Q36H1 Q42H1 Q48H1 Q60H1...

Страница 7: ...emoved to provide a place to hold the unit The unit can be slid forward on the skid until the front wheels hang over the edge of the skid See Figure 3 B The unit can be tipped forward and slid down th...

Страница 8: ...structions and any instructions packaged with any separate equipment required to make up the entire air conditioning system should be carefully read before beginning the installation Note particularly...

Страница 9: ...Manual 2100 519C Page 9 of 42 FIGURE 6 DUCTEDAPPLICATION FIGURE 5 INSTALLATION WITH FREE BLOW PLENUM...

Страница 10: ...either free blow with the use of QPB Plenum Box or a duct supply air system The QPB and QPBHW Plenum Box mounts on top of the unit and has both vertically and horizontally adjustable louvers on the f...

Страница 11: ...oor or through the wall If the drain is to be routed through an unconditioned space it must be protected from freezing The drain line must be able to be removed from the unit if it is necessary to rem...

Страница 12: ...AR DRAIN WATER TRAP FIGURE 11 REAR DRAIN TOP VIEW WALL MAXIMUM 10 FOR REAR DRAIN COUPLINGS NOT SHOWN BUT RECOMMENDED FOR EASE OF REMOVABILITY FOR SERVICE SLEEVE DRAIN LINE WALL BRACKET UNIT FIGURE 9 O...

Страница 13: ...Manual 2100 519C Page 13 of 42 MIS 2469 DRAIN BOX WALL SLEEVE OVERFLOW TUBE CAULK AROUND TUBE FIGURE 12A...

Страница 14: ...PLASTIC PIPE NIPPLE HORIZONTAL TO FLOOR TIGHTEN THREADS SO TEE IS THREADS APPLY TEFLON TAPE TO REAR DRAIN CONNECTION IN Q Tec PRODUCT 1 2 SLIP X 1 2 SLIP X 3 4 NPT TEE SUPPLIED WITH DRAIN BOX KIT PLU...

Страница 15: ...Manual 2100 519C Page 15 of 42 REMOVE KNOCK OUT FOR INDOOR DRAIN HOSE CONNECTOR MIS 2471 FIGURE 12C If Used...

Страница 16: ...RAIN PAN MOVE HOSE FROM ATTACHMENT IN LOWER DRAIN PAN AND SLIDE ONTO DRAIN BOX BARB FITTING SECURING WITH SUPPLIED CLAMP IF OUTDOOR PAN IS BYPASSED WILL REDUCE RISK OF ALGAE GROWTH IN THE OUTDOOR PAN...

Страница 17: ...OUNTING METHOD 1 BOTTOM TRIM PIECE BOTTOM TRIM EXTENSION MOUNTING BRACKET SIDE TRIM 2 PCS SIDE TRIM 2 PCS CABINET SIDE PANEL ENLARGED VIEW OF MOUNTING BRACKET SHOWING SLEEVE TO CABINET ATTACHMENT MOUN...

Страница 18: ...eck both sides of the unit as it is being rolled to keep it centered in the sleeve Also check the alignment to the mounting brackets This unit must be level from side to side If adjustments are necess...

Страница 19: ...gram will be marked Use Copper Conductors Only These instructions MUST BE adhered to Refer to the National Electrical Code NEC for complete current carrying capacity data on the various insulation gra...

Страница 20: ...talled ventilation option E terminal or pin 3 of P2 is the emergency heat input This terminal energizes the emergency heat relay R O F S N O I T C E N N O C E G A T L O V W O L L O R T N O C C D D y l...

Страница 21: ...g o r P n o N e l b a m m a r g o r P l a n o i t n e v n o C r o P H r e v o e g n a h c l a u n a M r o o t u A 8 5 0 3 0 4 8 1 5 1 1 D 0 2 2 5 H T t a e H e g a t s 2 l o o C e g a t s 2 e l b a m...

Страница 22: ...hermostat TH522001151 MIS 2687 Rc REMOTE THERMOSTAT WIRING DIAGRAM X THERMOSTAT OPTION Low Voltage Terminal Block 9 10 6 5 3 11 8 Plug 2 1 12 7 2 G 4 1 1 Factory installed jumper A FIGURE 17A REMOTE T...

Страница 23: ...2A1008 Out Bard Part 8403 058 Thermostat Orange G Brown Green Optional CO2 Controller Relay Part 8201 062 4 Terminal Block 9 10 6 5 3 11 8 Plug 2 1 Factory installed jumper G 12 Low Voltage Mount rela...

Страница 24: ...ck White 1 G O B Yellow Brown White 11 8 4 R Temp and Humidity Controller Orange Pink 4102 062 A L FIGURE 18 UNIT MOUNTED THERMOSTAT WIRING DIAGRAM A THERMOSTAT OPTION NOTE On option X or A the CS2000...

Страница 25: ...White Blue 9 W1 E 10 6 Temp and Humidity Controller PART 8403 060 5 Black White G O B 3 11 8 4102 060 R Y1 Plug 2 C W2 1 Yellow 12 Red Yellow Brown 7 Orange A Brown White 4 FIGURE 19 UNIT MOUNTED THE...

Страница 26: ...k White G O B 3 11 8 4102 059 R Y1 Plug 2 C W2 1 Yellow 12 Red Yellow Brown 7 A Brown White 2 4 Black White Red White Brown White Orange Orange Orange Green Brown Yellow Black Red Red White Black Whit...

Страница 27: ...iple leaks and recharges R 410A refrigerant is close to being an azeotropic blend it behaves like a pure compound or single component refrigerant The remaining refrigerant charge in the system may be...

Страница 28: ...or damage due to phase reversal The phase monitor in this unit is equipped with two LEDs If the Y signal is present at the phase monitor and phases are correct the green LED will light and the compres...

Страница 29: ...the top center screw only from the cabinet side panel g Remove screws that attach the duct work to the unit flanges This unit is equipped with four rollers mounted to the base For ease of pulling uni...

Страница 30: ...be raised up and the bottom can be pulled toward the front of the unit and removed VENT OPTIONS BAROMETRIC FRESH AIR DAMPER Standard Before starting make sure the power has been turned off The return...

Страница 31: ...Manual 2100 519C Page 31 of 42 FIGURE 21 FRESH AIR DAMPER REMOVAL MOUNTING SCREW...

Страница 32: ...Manual 2100 519C Page 32 of 42 FIGURE 22 QERV REMOVAL MOUNTING SCREWS FRONT FILL LOWER BLOWER ASSEMBLY POWER CONNECTOR POWER CONNECTORS...

Страница 33: ...e control has a bypass to eliminate nuisance lockout on cold start up The bypass timer should be set to 120 seconds and this is to assure there is no nuisance tripping of the low pressure control duri...

Страница 34: ...P terminals shorted for the speedup to be completed and the defrost cycle to start As soon as the defrost cycle kicks in remove the shorting instrument from the SPEEDUP terminals Otherwise the timing...

Страница 35: ...42 120 SW 1 SW 2 TIME SEC OFF OFF ON ON OFF ON OFF ON 30 60 180 LOW PRESSURE BYPASS TIMER SWITCH FACTORY SETTING 120 SECONDS ACCUMULATED RUN TIME SELECTOR FACTORY SETTING 30 MIN MIS 2684 A ON OFF FIGU...

Страница 36: ...r o t i c a p a c r o t o M r o t i c a p a c e c a l p e R r o t i c a p a c d e t r o h s r o n e p o r o f k c e h C g n i t a r r o t i c a p a c k c e h C e v l a v g n i s r e v e R e z i g r e...

Страница 37: ...4 6 3 5 1 5 0 2 5 4 1 5 0 5 8 2 0 9 4 0 9 5 4 1 0 0 2 6 4 5 5 8 4 4 4 5 5 3 4 5 9 2 2 4 7 7 0 1 4 8 9 8 9 3 7 5 7 8 3 2 5 6 7 3 3 8 5 6 3 8 4 5 5 3 5 4 5 4 3 4 7 5 3 3 4 3 6 2 3 3 2 7 1 3 0 4 8 0 3 0...

Страница 38: ...it s air noise cabinet duct or motor noise interview customer if necessary Air noise High static creating high blower speed Is airflow set properly Does removing filter cause blower to slow down Check...

Страница 39: ...2 0 CONTROL control in cast aluminum can with air vents on the back of the can WITH AN ECM 2 3 CONTROL control containing black potting for water protection in black deep drawn steel case with no ven...

Страница 40: ...5 7 0 5 7 0 5 7 NOTE These units are equipped with a variable speed ECM indoor motor that automatically adjust itself to maintain approximately the same rate of indoor airflow in both heating and coo...

Страница 41: ...1 9 6 3 3 3 1 9 8 3 4 3 1 0 1 4 6 3 1 4 3 4 7 3 1 9 5 4 8 3 1 6 8 4 0 4 1 4 1 5 2 4 1 3 4 5 B D 0 8 B W 7 6 e d i S w o L e d i S h g i H 0 4 1 0 6 3 1 4 1 8 7 3 2 4 1 9 9 3 3 4 1 1 2 4 3 4 1 8 4 4 7...

Страница 42: ...1 9 6 3 3 6 9 6 4 3 0 0 1 5 5 3 4 0 1 5 6 3 7 0 1 4 7 3 1 H 2 4 Q 0 7 e d i S w o L e d i S h g i H 0 3 2 7 2 8 3 3 8 2 6 4 4 9 2 4 5 5 0 3 1 6 7 1 3 8 6 8 2 3 6 7 9 3 3 3 8 0 5 3 0 9 2 6 3 6 9 3 7 3...

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