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Manual

2100-519C

Page

27 of 42

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THESE UNITS REQUIRE R-410A
REFRIGERANT AND POLYOL
ESTER OIL.

GENERAL:

1. Use separate service equipment to avoid cross

contamination of oil and refrigerants.

2. Use recovery equipment rated for R-410A

refrigerant.

3. Use manifold gauges rated for R-410A (800 psi/250

psi low).

4. R-410A is a binary blend of HFC-32 and HFC-125.

5. R-410A is nearly azeotropic - similar to R-22 and

R-12.  Although nearly azeotropic, charge with
liquid refrigerant.

6. R-410A operates at 40-70% higher pressure than

R-22, and systems designed for R-22 cannot
withstand this higher pressure.

7. R-410A has an ozone depletion potential of zero,

but must be reclaimed due to its global warming
potential.

8. R-410A compressors use Polyol Ester oil.

9. Polyol Ester oil is hygroscopic; it will rapidly absorb

moisture and strongly hold this moisture in the oil.

10. A liquid line dryer must be used - even a deep

vacuum will not separate moisture from the oil.

11. Limit atmospheric exposure to 15 minutes.

12. If compressor removal is necessary, always plug

compressor immediately after removal.  Purge with
small amount of nitrogen when inserting plugs.

TOPPING OFF SYSTEM CHARGE

If a leak has occurred in the system, Bard Manufacturing
recommends reclaiming, evacuating (see criteria above),
and charging to the nameplate charge.  If done correctly,
topping off the system charge can be done without
problems.

With R-410A, there are no significant changes in the
refrigerant composition during multiple leaks and
recharges.  R-410A refrigerant is close to being an
azeotropic blend (it behaves like a pure compound or
single component refrigerant).  The remaining
refrigerant charge, in the system, may be used after
leaks have occurred and then “top-off” the charge by
utilizing the pressure charts on the inner control panel
cover as a guideline.

REMEMBER:  

When adding R-410A refrigerant, it

must come out of the charging cylinder/tank as a liquid
to avoid any fractionation, and to insure optimal system
performance.  Refer to instructions for the cylinder that
is being utilized for proper method of liquid extraction.

SAFETY PRACTICES:

1. Never mix R-410A with other refrigerants.

2. Use gloves and safety glasses.  Polyol Ester oils can

be irritating to the skin, and liquid refrigerant will
freeze the skin.

3. Never use air and R-410A to leak check; the

mixture may become flammable.

4. Do not inhale R-410A – the vapor attacks the

nervous system, creating dizziness, loss of
coordination and slurred speech.  Cardiac
irregularities, unconsciousness and ultimate death
can result from breathing this concentration.

5. Do not burn R-410A.  This decomposition

produces hazardous vapors.  Evacuate the area if
exposed.

6. Use only cylinders rated DOT4BA/4BW 400.

7. Never fill cylinders over 80% of total capacity.

8. Store cylinders in a cool area, out of direct

sunlight.

9. Never heat cylinders above 125°F.

10. Never trap liquid R-410A in manifold sets, gauge

lines or cylinders.  R-410A expands significantly
at warmer temperatures.  Once a cylinder or line is
full of liquid, any further rise in temperature will
cause it to burst.

        WARNING

Failure to conform to these practices
could lead to damage, injury or death.

Содержание Q-TEC Q24H1

Страница 1: ...0H1 Q36H1 Q42H1 Q48H1 Q60H1 Q TEC SERIES PACKAGED HEAT PUMP INSTALLATION INSTRUCTIONS Bard Manufacturing Company Inc Bryan Ohio 43506 Since 1914 Moving ahead just as planned Manual 2100 519C Supersede...

Страница 2: ...of Unit From Skid 7 Figure 4 Unit on Appliance Cart for Moving 8 Figure 5 Installation With Free Blow Plenum 9 Figure 6 Ducted Application 9 Figure 7 Supply Duct Connections 10 Figure 8 Filter Locatio...

Страница 3: ...mer Manual N Air Conditioning Low Pressure Low Velocity ACCA Manual D or Duct System Design Manual Q Winter and Summer Air Conditioning FOR MORE INFORMATION CONTACT THESE PUBLISHERS ACCA Air Condition...

Страница 4: ...8 6 3 0 5 1 9 4 0 6 8 6 3 0 5 1 9 4 Q TEC Series General Information Q TEC MODEL NOMENCLATURE Q 36 H 1 A 10 X X V X X X SPECIAL UNITS L Low Ampacity Circuit REVISION VOLTS PHASE A 230 208 60 1 B 230 2...

Страница 5: ...4 0 5 0 5 8 8 8 8 0 1 0 1 0 1 0 1 Z 0 B 1 H 2 4 Q 6 0 B 9 0 B 5 5 1 B 3 8 0 2 0 3 2 1 1 1 1 5 2 3 4 2 5 3 5 5 3 0 5 0 6 0 6 8 8 6 6 0 1 0 1 0 1 0 1 Z 0 C 1 H 2 4 Q 6 0 C 9 0 C 5 5 1 C 3 0 6 4 1 1 1 1...

Страница 6: ...Manual 2100 519C Page 6 of 42 FIGURE 1 UNIT DIMENSIONS Q24H1 Q30H1 Q36H1 Q42H1 Q48H1 Q60H1...

Страница 7: ...emoved to provide a place to hold the unit The unit can be slid forward on the skid until the front wheels hang over the edge of the skid See Figure 3 B The unit can be tipped forward and slid down th...

Страница 8: ...structions and any instructions packaged with any separate equipment required to make up the entire air conditioning system should be carefully read before beginning the installation Note particularly...

Страница 9: ...Manual 2100 519C Page 9 of 42 FIGURE 6 DUCTEDAPPLICATION FIGURE 5 INSTALLATION WITH FREE BLOW PLENUM...

Страница 10: ...either free blow with the use of QPB Plenum Box or a duct supply air system The QPB and QPBHW Plenum Box mounts on top of the unit and has both vertically and horizontally adjustable louvers on the f...

Страница 11: ...oor or through the wall If the drain is to be routed through an unconditioned space it must be protected from freezing The drain line must be able to be removed from the unit if it is necessary to rem...

Страница 12: ...AR DRAIN WATER TRAP FIGURE 11 REAR DRAIN TOP VIEW WALL MAXIMUM 10 FOR REAR DRAIN COUPLINGS NOT SHOWN BUT RECOMMENDED FOR EASE OF REMOVABILITY FOR SERVICE SLEEVE DRAIN LINE WALL BRACKET UNIT FIGURE 9 O...

Страница 13: ...Manual 2100 519C Page 13 of 42 MIS 2469 DRAIN BOX WALL SLEEVE OVERFLOW TUBE CAULK AROUND TUBE FIGURE 12A...

Страница 14: ...PLASTIC PIPE NIPPLE HORIZONTAL TO FLOOR TIGHTEN THREADS SO TEE IS THREADS APPLY TEFLON TAPE TO REAR DRAIN CONNECTION IN Q Tec PRODUCT 1 2 SLIP X 1 2 SLIP X 3 4 NPT TEE SUPPLIED WITH DRAIN BOX KIT PLU...

Страница 15: ...Manual 2100 519C Page 15 of 42 REMOVE KNOCK OUT FOR INDOOR DRAIN HOSE CONNECTOR MIS 2471 FIGURE 12C If Used...

Страница 16: ...RAIN PAN MOVE HOSE FROM ATTACHMENT IN LOWER DRAIN PAN AND SLIDE ONTO DRAIN BOX BARB FITTING SECURING WITH SUPPLIED CLAMP IF OUTDOOR PAN IS BYPASSED WILL REDUCE RISK OF ALGAE GROWTH IN THE OUTDOOR PAN...

Страница 17: ...OUNTING METHOD 1 BOTTOM TRIM PIECE BOTTOM TRIM EXTENSION MOUNTING BRACKET SIDE TRIM 2 PCS SIDE TRIM 2 PCS CABINET SIDE PANEL ENLARGED VIEW OF MOUNTING BRACKET SHOWING SLEEVE TO CABINET ATTACHMENT MOUN...

Страница 18: ...eck both sides of the unit as it is being rolled to keep it centered in the sleeve Also check the alignment to the mounting brackets This unit must be level from side to side If adjustments are necess...

Страница 19: ...gram will be marked Use Copper Conductors Only These instructions MUST BE adhered to Refer to the National Electrical Code NEC for complete current carrying capacity data on the various insulation gra...

Страница 20: ...talled ventilation option E terminal or pin 3 of P2 is the emergency heat input This terminal energizes the emergency heat relay R O F S N O I T C E N N O C E G A T L O V W O L L O R T N O C C D D y l...

Страница 21: ...g o r P n o N e l b a m m a r g o r P l a n o i t n e v n o C r o P H r e v o e g n a h c l a u n a M r o o t u A 8 5 0 3 0 4 8 1 5 1 1 D 0 2 2 5 H T t a e H e g a t s 2 l o o C e g a t s 2 e l b a m...

Страница 22: ...hermostat TH522001151 MIS 2687 Rc REMOTE THERMOSTAT WIRING DIAGRAM X THERMOSTAT OPTION Low Voltage Terminal Block 9 10 6 5 3 11 8 Plug 2 1 12 7 2 G 4 1 1 Factory installed jumper A FIGURE 17A REMOTE T...

Страница 23: ...2A1008 Out Bard Part 8403 058 Thermostat Orange G Brown Green Optional CO2 Controller Relay Part 8201 062 4 Terminal Block 9 10 6 5 3 11 8 Plug 2 1 Factory installed jumper G 12 Low Voltage Mount rela...

Страница 24: ...ck White 1 G O B Yellow Brown White 11 8 4 R Temp and Humidity Controller Orange Pink 4102 062 A L FIGURE 18 UNIT MOUNTED THERMOSTAT WIRING DIAGRAM A THERMOSTAT OPTION NOTE On option X or A the CS2000...

Страница 25: ...White Blue 9 W1 E 10 6 Temp and Humidity Controller PART 8403 060 5 Black White G O B 3 11 8 4102 060 R Y1 Plug 2 C W2 1 Yellow 12 Red Yellow Brown 7 Orange A Brown White 4 FIGURE 19 UNIT MOUNTED THE...

Страница 26: ...k White G O B 3 11 8 4102 059 R Y1 Plug 2 C W2 1 Yellow 12 Red Yellow Brown 7 A Brown White 2 4 Black White Red White Brown White Orange Orange Orange Green Brown Yellow Black Red Red White Black Whit...

Страница 27: ...iple leaks and recharges R 410A refrigerant is close to being an azeotropic blend it behaves like a pure compound or single component refrigerant The remaining refrigerant charge in the system may be...

Страница 28: ...or damage due to phase reversal The phase monitor in this unit is equipped with two LEDs If the Y signal is present at the phase monitor and phases are correct the green LED will light and the compres...

Страница 29: ...the top center screw only from the cabinet side panel g Remove screws that attach the duct work to the unit flanges This unit is equipped with four rollers mounted to the base For ease of pulling uni...

Страница 30: ...be raised up and the bottom can be pulled toward the front of the unit and removed VENT OPTIONS BAROMETRIC FRESH AIR DAMPER Standard Before starting make sure the power has been turned off The return...

Страница 31: ...Manual 2100 519C Page 31 of 42 FIGURE 21 FRESH AIR DAMPER REMOVAL MOUNTING SCREW...

Страница 32: ...Manual 2100 519C Page 32 of 42 FIGURE 22 QERV REMOVAL MOUNTING SCREWS FRONT FILL LOWER BLOWER ASSEMBLY POWER CONNECTOR POWER CONNECTORS...

Страница 33: ...e control has a bypass to eliminate nuisance lockout on cold start up The bypass timer should be set to 120 seconds and this is to assure there is no nuisance tripping of the low pressure control duri...

Страница 34: ...P terminals shorted for the speedup to be completed and the defrost cycle to start As soon as the defrost cycle kicks in remove the shorting instrument from the SPEEDUP terminals Otherwise the timing...

Страница 35: ...42 120 SW 1 SW 2 TIME SEC OFF OFF ON ON OFF ON OFF ON 30 60 180 LOW PRESSURE BYPASS TIMER SWITCH FACTORY SETTING 120 SECONDS ACCUMULATED RUN TIME SELECTOR FACTORY SETTING 30 MIN MIS 2684 A ON OFF FIGU...

Страница 36: ...r o t i c a p a c r o t o M r o t i c a p a c e c a l p e R r o t i c a p a c d e t r o h s r o n e p o r o f k c e h C g n i t a r r o t i c a p a c k c e h C e v l a v g n i s r e v e R e z i g r e...

Страница 37: ...4 6 3 5 1 5 0 2 5 4 1 5 0 5 8 2 0 9 4 0 9 5 4 1 0 0 2 6 4 5 5 8 4 4 4 5 5 3 4 5 9 2 2 4 7 7 0 1 4 8 9 8 9 3 7 5 7 8 3 2 5 6 7 3 3 8 5 6 3 8 4 5 5 3 5 4 5 4 3 4 7 5 3 3 4 3 6 2 3 3 2 7 1 3 0 4 8 0 3 0...

Страница 38: ...it s air noise cabinet duct or motor noise interview customer if necessary Air noise High static creating high blower speed Is airflow set properly Does removing filter cause blower to slow down Check...

Страница 39: ...2 0 CONTROL control in cast aluminum can with air vents on the back of the can WITH AN ECM 2 3 CONTROL control containing black potting for water protection in black deep drawn steel case with no ven...

Страница 40: ...5 7 0 5 7 0 5 7 NOTE These units are equipped with a variable speed ECM indoor motor that automatically adjust itself to maintain approximately the same rate of indoor airflow in both heating and coo...

Страница 41: ...1 9 6 3 3 3 1 9 8 3 4 3 1 0 1 4 6 3 1 4 3 4 7 3 1 9 5 4 8 3 1 6 8 4 0 4 1 4 1 5 2 4 1 3 4 5 B D 0 8 B W 7 6 e d i S w o L e d i S h g i H 0 4 1 0 6 3 1 4 1 8 7 3 2 4 1 9 9 3 3 4 1 1 2 4 3 4 1 8 4 4 7...

Страница 42: ...1 9 6 3 3 6 9 6 4 3 0 0 1 5 5 3 4 0 1 5 6 3 7 0 1 4 7 3 1 H 2 4 Q 0 7 e d i S w o L e d i S h g i H 0 3 2 7 2 8 3 3 8 2 6 4 4 9 2 4 5 5 0 3 1 6 7 1 3 8 6 8 2 3 6 7 9 3 3 3 8 0 5 3 0 9 2 6 3 6 9 3 7 3...

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