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OGURA CLUTCH MANUAL

MODEL SG-40

Ogura

Industrial

Corporation

2006

PTO Clutch Installation #8

Burnishing

What is it?

Wearing/mating of armature and rotor surfaces

Why is it important?

achieve

greater

initial

torque

How is it done?

Cycle

clutch

times

lightly

loaded

under

2,000

rpm

Содержание SG-40

Страница 1: ...______________________ Model ___________ S N ______________ Copyright 6 20 MODEL SG 40 OPERATING PARTS MANUAL 6750 Millbrook Rd Remus MI 49340 1 989 561 2270 MANUFACTURED BY BANDIT INDUSTRIES INC PHON...

Страница 2: ...ings ca gov diesel Respirar gases de escape de motores diesel le expone a qu micos conocidos por el estado de California como causales de c ncer y defectos cong nitos u otros da os reproductivos Para...

Страница 3: ...ch near the cutter head with hands or feet or to be located near debris field with engine running 5 _____ The customer has received instruction and fully understands that the operators must always be...

Страница 4: ...uipment as ordered ________________________________________________ 5 Did all welds appear to be high quality ______________________________________________ 6 Was the overall machine to your liking __...

Страница 5: ...ons 10 Controls 11 Machine Operation 14 Transportation Procedures 16 Maintenance 18 Hydraulics 29 Replacement Parts 33 Service Record 48 Ogura Clutch Manual 49 Decals 34 Engine Side 36 Cutter Wheel Si...

Страница 6: ......

Страница 7: ...OR WORK ORDER NUMBER LOCATIONS 1 Serial Number on top of frame near the bulkheads or between the tracks on the frame 2 Work Order Number on top of frame near the bulkheads or between the tracks on the...

Страница 8: ...esult in severe personal injury Unapproved repairs or modifications will void warranty and eliminate manufacturer of any liability claims Consult the equipment manufacturer with any questions The prod...

Страница 9: ...s in the initial start up and operation because they do not understand the machine Before operating the machine you must have all potential operators read and follow manuals and decals watch the video...

Страница 10: ...eate sparks that can start fires around dry vegetation A spark arrester may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements...

Страница 11: ...ws percentage to degree of slope Percentage is in vertical feet for every 100 horizontal feet Ascending or Descending Slope Side Slope 25 MAX 17 MAX 100 FT 30 5 m 46 FT 14 m 46 100 FT 30 5 m 30 FT 9 1...

Страница 12: ...optional equipment EQUIPMENT SPECIFICATIONS SG 40 Height 48 1 2 m Length 101 2 5 m Width 29 0 7 m Weight 1600 lbs 726kg Cutter Wheel Height 22 0 6 m Cutter Wheel Depth 12 0 3 m Cutter Wheel Swing 47...

Страница 13: ...Bandit 11 Model SG 40 Controls MACHINE ORIENTATION REFERENCE RIGHT LEFT BACK FRONT...

Страница 14: ...LS COMPONENTS Basic Location of Controls Components NOTICE Control 1 Cutter Wheel Up Down Swing Left Right 2 Left Track Forward Reverse 3 Right Track Forward Reverse 4 Emergency Stop Button 5 Cutter W...

Страница 15: ...s the back of the machine 4 Emergency Stop Button When the emergency stop button is pressed the entire machine will shut down The cutter wheel will not stop immediately stop it will coast to a stop 5...

Страница 16: ...on the right side of the stump 15 Throttle the machine down 16 Engage the cutter wheel 17 Throttle the machine up 18 Lower the cutter wheel to the stump and make a few light passes at the stump to ge...

Страница 17: ...ting any type of maintenance disengage clutch or cutter wheel engagement wait for the cutter wheel to come to a complete stop turn off engine remove the ignition key make sure the ignition key is in y...

Страница 18: ...ds or public areas position the warning cones etc per your company s safety policy 8 Check and make sure the frame lock pin is installed correctly If the frame lock pin is not installed correctly star...

Страница 19: ...icle 9 All lights and brakes on the trailer must correctly function when activated by the systems in the towing vehicle BEFORE TRANSPORTING THE MACHINE INSPECT AND CONFIRM THE FOLLOWING STEPS 10 The t...

Страница 20: ...18 6 20 Maintenance Model SG 40 MACHINE ORIENTATION REFERENCE RIGHT LEFT BACK FRONT...

Страница 21: ...leaks X 20 Hydraulic control valves X 20 Fuel level X 20 Engine oil coolant level X 20 Cooling fan debris screen X 21 Air cleaner precleaner X 34 Track Assembly X 25 Safety procedures reviewed X 21 Gr...

Страница 22: ...designed with a relief system that will not allow over greasing In other words you can not hurt the bearing seals by pumping in too much grease Most of the failures related to bearings are diagnosed a...

Страница 23: ...every year 1 to 2 shots with an EP 2 Lithium type grease Wipe off excess grease Excessive grease will attract dirt Lubricate all steel friction areas including but not limited to pivoting hinged slid...

Страница 24: ...with water for the first 30 days when the paint is fresh Afterwards the machine should be washed on a regular basis with an automotive wash soap not degreaser and then rinsed thoroughly 2 Do not press...

Страница 25: ...cation points This type of grease fitting can be obtained from most local automotive parts stores CHECK DESCRIPTION DAY WEEK MONTH PROCEDURE 1 Jack Shaft Bearings X Purge bearings daily wipe off exces...

Страница 26: ...cutter head is coasting to a stop Contact with a rotating cutter head will result in serious bodily injury or death Never use hand on cutter wheel to hold in place while changing teeth Be sure to rem...

Страница 27: ...er wheel engagement wait for the cutter wheel to come to a complete stop turn off engine remove the ignition key make sure the ignition key is in your possession disconnect the battery and install the...

Страница 28: ...se early failure 5 Belts should never be forced over the sheave Allow enough room for belts to slip on 6 Always make sure sheaves are aligned properly SAFETY INSTRUCTIONS GENERAL RULES FOR TENSIONING...

Страница 29: ...lls out of this range 1 Follow all pre maintenance shut down procedures 2 Remove the engine side beltshield 3 Loosen all four tensioner plate bolts shown in green in Figure 1 4 Loosen or tighten the a...

Страница 30: ...m each other Cutter wheel throwing teeth Bad pocket Replace pocket Dirt in pocket Clean pocket and replace teeth Always replace pockets in pairs across from each other Breaking teeth Operator hitting...

Страница 31: ...imple hydraulic system Each component is capable of withstanding a specifi ed pressure and still operate for a very long time If the machine s hydraulic system is kept clean and the hydraulic pressure...

Страница 32: ...minimum specifi cations must be met CELSIUS C 40 20 18 13 5 0 1 7 15 25 35 45 55 65 75 85 95 FAHRENHEIT F 40 4 0 9 23 32 34 45 59 77 95 113 131 149 167 185 203 ANTI WEAR ISO 100 ANTI WEAR ISO 68 ANTI...

Страница 33: ...artially open which weakens the hydraulic power The relief as well as hydraulic oil and suction screen must be kept clean CHECKING HYDRAULIC PRESSURE 1 Make sure all the controls are in the off positi...

Страница 34: ...e the shaft seals Before attempting any type of maintenance disengage clutch or cutter wheel engagement wait for the cutter wheel to come to a complete stop turn off engine remove the ignition key mak...

Страница 35: ...rial Number Engine Spec Number Bandit Industries Inc reserves the right to make changes in models size design installations and applications on any part without notification Some of the components sho...

Страница 36: ...placement Parts Model SG 40 Decal locations may vary these are general locations DECALS 6 25 1 23 6 13 26 27 31 35 36 39 33 12 29 37 2 9 12 14 15 19 18 6 1 4 12 8 17 28 30 24 5 7 10 32 38 11 16 34 23...

Страница 37: ...e Weekly Double Arrow Decal Description 24 INST 395 Grease Yearly 25 INST 446 Grease Monthly 2 3 Pumps 26 N 02 Maintain Lubrication 27 SPN 06 Decal Maintenance 28 N 33 Engine Oil Lubrication Break In...

Страница 38: ...36 6 20 Replacement Parts Model SG 40 ENGINE SIDE 24 25 23 30 31 29 10 7 9 22 21 20 19 18 14 5 4 1 1 2 2 6 4 5 3 3 3 3 16 12 12 32 33 8 15 13 17 11 27 28 26...

Страница 39: ...ine to Hydraulic Drive Belt 15 208 2000 59 Clutch Pin Arm 16 900 1924 50 Engine Sheave Bushing Part Number Description 17 001 3007 05 Key for Engine Sheave 18 900 1924 55 Engine to Jack Shaft Drive Be...

Страница 40: ...38 6 20 Replacement Parts Model SG 40 CUTTER WHEEL SIDE 15 24 23 21 22 26 25 19 27 33 16 28 27 31 30 20 37 36 18 17 14 12 11 5 3 4 6 7 8 9 5 15 5 10 2 1 13 17 18 34 32 37 35 29...

Страница 41: ...ter Wheel Bar Mount 18 900 1924 80 Cutter Wheel Bar Mount Bushing Part Number Description 19 208 3001 43 Cutter Wheel Bar Linkage 20 208 1000 18 Cutter Wheel Frame Assembly 208 2000 32 Cutter Wheel Fr...

Страница 42: ...40 6 20 Replacement Parts Model SG 40 GREEN TEETH CUTTER WHEEL 4 4 4 4 3 3 3 3 2 2 2 2 5 5 5 5 2 2 2 2 4 4 6 6 6 6 4 4...

Страница 43: ...tter Wheel Assembly Includes 7 2 900 9926 71 WearSharp Tooth 900 9937 58 WearSharp Tooth Nut 900 9937 59 WearSharp Tooth Nut Spacer Part Number Description 3 900 9907 42 Pocket Bolt Without Spacers 4...

Страница 44: ...42 6 20 Replacement Parts Model SG 40 FRAME 2 4 3 2 4 3 4 4 3 3 2 2 2 2 2 2 5 10 13 1 6 7 12 11 7 8 9 6 5 1...

Страница 45: ...64 Pivot Access Cover 10 208 3001 86 Pivot Hub Plate 11 900 4909 41 Pivot Hub Nut 12 208 3001 13 Bulkhead Plate Part Number Description 13 208 1000 29 Spindle Hub Assembly 900 5917 63 Hub Kit Only 90...

Страница 46: ...44 6 20 Replacement Parts Model SG 40 SWING OUT CONSOLE 10 9 8 7 5 4 3 2 19 16 15 13 18 14 17 11 1 12 7 6...

Страница 47: ...61 Swing Out Arm Lock Spring Part Number Description 11 900 5912 79 Swing Out Arm Spindle 900 5915 82 Grease Cap for Spindle 900 5911 99 Inner Outer Bearing for Spindle 900 5912 00 Inner Outer Bearing...

Страница 48: ...46 6 20 Replacement Parts Model SG 40 FUEL HYDRAULIC TANK 14 13 12 11 8 10 9 6 7 5 5 2 1 3 4...

Страница 49: ...1 01 Drain Plug 6 900 3944 78 Tank Strainer 7 900 3980 29 Tank Clean Out Cover Part Number Description 8 208 1000 08 Fuel Tank Assembly Includes 9 14 208 2000 09 Fuel Tank Weldment 9 900 3909 04 1 4 N...

Страница 50: ...48 6 20 Service Record Model SG 40 SERVICE RECORD DATE DESCRIPTION AMOUNT...

Страница 51: ...Bandit 49 Model SG 40 Ogura Clutch Manual 2006 Ogura Industrial Corporation PTO Clutch Brake Installation and Maintenance...

Страница 52: ...50 6 20 Ogura Clutch Manual Model SG 40 Ogura Industrial Corporation 2006 Ogura Design...

Страница 53: ...Bandit 51 Model SG 40 Ogura Clutch Manual Ogura Industrial Corporation 2006 Outline Pre Installation Installation Maintenance...

Страница 54: ...52 6 20 Ogura Clutch Manual Model SG 40 2006 Ogura Industrial Corporation Pre Installation...

Страница 55: ...Bandit 53 Model SG 40 Ogura Clutch Manual Ogura Industrial Corporation 2006 Pre Installation Check Engine Shaft Key Length and Height Direction of Rotation Backing Plate Restraint...

Страница 56: ...54 6 20 Ogura Clutch Manual Model SG 40 Ogura Industrial Corporation 2006 Pre Installation Check Engine Shaft PTO clutches are almost always mounted on engine shaft...

Страница 57: ...Bandit 55 Model SG 40 Ogura Clutch Manual Ogura Industrial Corporation 2006 Pre Installation Check Engine Shaft Shaft should be long enough to support clutch Minimum shaft length bore diameter...

Страница 58: ...56 6 20 Ogura Clutch Manual Model SG 40 Ogura Industrial Corporation 2006 Pre Installation Check Engine Shaft For two piece design both halves need shaft support...

Страница 59: ...Bandit 57 Model SG 40 Ogura Clutch Manual Ogura Industrial Corporation 2006 Pre Installation Check Engine Shaft Engine shaft needs step...

Страница 60: ...58 6 20 Ogura Clutch Manual Model SG 40 Ogura Industrial Corporation 2006 Pre Installation Check Engine Shaft Engine shaft needs to be tapped...

Страница 61: ...gura Clutch Manual Ogura Industrial Corporation 2006 Pre Installation Check Key Length and Height For clutch without through keyway keyway in rotor only key should be short enough that it will not hit...

Страница 62: ...0 6 20 Ogura Clutch Manual Model SG 40 Ogura Industrial Corporation 2006 Pre Installation Check Key Length and Height For clutch with open keyway on field side bearing race key may need reduced height...

Страница 63: ...Bandit 61 Model SG 40 Ogura Clutch Manual Ogura Industrial Corporation 2006 Pre Installation Check Direction of Rotation Clutches can mount with pulley facing toward or away from engine...

Страница 64: ...62 6 20 Ogura Clutch Manual Model SG 40 Ogura Industrial Corporation 2006 Pre Installation Check Direction of Rotation Leaf springs are set at factory to run either clockwise or counter clockwise...

Страница 65: ...Ogura Industrial Corporation 2006 Pre Installation Check Direction of Rotation Check direction of rotation to verify that spring direction is correct Springs should operate in tension and not compres...

Страница 66: ...a Clutch Manual Model SG 40 Ogura Industrial Corporation 2006 Pre Installation Check Backing Plate Restraint PTO backing plate only needs to withstand brake force This can be 2 10 ft lbs depending on...

Страница 67: ...Bandit 65 Model SG 40 Ogura Clutch Manual 2006 Pre Installation Check Backing Plate Restraint Tab Type Ogura Industrial Corporation...

Страница 68: ...66 6 20 Ogura Clutch Manual Model SG 40 2006 Pre Installation Check Backing Plate Restraint Rod Type Ogura Industrial Corporation...

Страница 69: ...Bandit 67 Model SG 40 Ogura Clutch Manual 2006 Pre Installation Check Backing Plate Restraint Flat Type Ogura Industrial Corporation...

Страница 70: ...68 6 20 Ogura Clutch Manual Model SG 40 2006 Pre Installation Check Backing Plate Restraint Rubber Bushing Type Ogura Industrial Corporation...

Страница 71: ...Bandit 69 Model SG 40 Ogura Clutch Manual 2006 Ogura Industrial Corporation Installation...

Страница 72: ...ify appropriate shaft pulley for clutch Set key in shaft keyway if required some clutches have internal key Slide clutch onto shaft Verify good contact with face of bearing inner ring Tighten center b...

Страница 73: ...Corporation 2006 PTO Clutch Installation 1 Installing Pulley Most installations require drive pulley to be installed before clutch Pulley must not contact radius of shaft shoulder Pulley must sit agai...

Страница 74: ...ura Industrial Corporation 2006 PTO Clutch Installation 2 Installing Key If clutch requires key first set key in key way on shaft then mount clutch some clutches have internal key Do not force clutch...

Страница 75: ...tch Manual Ogura Industrial Corporation 2006 PTO Clutch Installation 4 Mounting Clutch Clutch should be mounted such that bearing race makes contact with Shaft step Drive pulley Washer All faces must...

Страница 76: ...anual Model SG 40 Ogura Industrial Corporation 2006 PTO Clutch Installation 5 Installing Center Bolt Install center bolt and washer on end of tapped shaft Washer should be about 0 250 thick with OD ID...

Страница 77: ...dustrial Corporation 2006 PTO Clutch Installation 5 Installing Center Bolt Center bolt tightening torque is based on bolt grade Torque should be about 30 55 ft lbs In diesel or heavy vibration applica...

Страница 78: ...lutch Installation 6 Installing Restraint Install backing plate restraint If pin or slot type is used restraint may already be on machine frame or engine face After mounting verify slight axial and ra...

Страница 79: ...PTO Clutch Installation 7 Connecting Power Attach terminal housing on clutch lead wire to corresponding power terminal Turn on electrical power on mower without starting engine if possible Turn on PTO...

Страница 80: ...dustrial Corporation 2006 PTO Clutch Installation 8 Burnishing What is it Wearing mating of armature and rotor surfaces Why is it important To achieve greater initial torque How is it done Cycle clutc...

Страница 81: ...it 79 Model SG 40 Ogura Clutch Manual Ogura Industrial Corporation 2006 Burnishing Recommendations Deck Size Cycles On Off 32 42 25 50 10 5 sec 48 52 25 50 10 10 sec 61 25 50 10 15 sec 72 25 50 10 20...

Страница 82: ...80 6 20 Ogura Clutch Manual Model SG 40 2006 Ogura Industrial Corporation Maintenance...

Страница 83: ...Industrial Corporation 2006 Maintenance Most clutch parts do not require maintenance and can not be replaced Bearings are sealed for life of clutch Armature rotor and brake wear evenly and can not be...

Страница 84: ...al Model SG 40 Ogura Industrial Corporation 2006 Adjustment for Wear All Ogura one piece clutches are adjusted at factory no initial adjustment required As adjustable clutches wear they can be re gapp...

Страница 85: ...Corporation 2006 Adjustment for Wear If clutch fails to pull in or will not continue to pull in when hot air gap may need adjustment To make adjustments taking PTO off mower may be easier Necessary e...

Страница 86: ...ation 2006 Adjustment for Wear Identify clutch model from label located on back of field There are three inspection slots on brake shroud Place feeler gauge in slot between armature and rotor Slowly t...

Страница 87: ...Manual Ogura Industrial Corporation 2006 Adjustment for Wear Almost all Ogura clutches use 24UNF brake bolt thus one turn of brake nut equates to approximately 0 04 of axial movement for reference on...

Страница 88: ...86 6 20 Ogura Clutch Manual Model SG 40 Ogura Industrial Corporation 2006 Adjustment for Wear...

Страница 89: ...Bandit 87 Model SG 40 Ogura Clutch Manual Ogura Industrial Corporation 2006 Adjustment for Wear Model Type Air Gap Range GT1 GT1A 0 012 0 024 GT2 GT2 5 0 015 0 024 GT3 5 GT4 GT5 0 016 0 024...

Страница 90: ...n 2006 Adjustment for Wear Setting gap towards low range will increase cycle life between adjustments Caution do not set gap below minimum or clutch may be damaged Once gap is set rotate armature and...

Страница 91: ...Ogura Industrial Corporation 2006 Adjustment for Wear Apply full voltage to clutch Rotate armature and rotor to verify no contact between armature and brake shroud If there is contact back off brake...

Страница 92: ...6 20 Ogura Clutch Manual Model SG 40 2006 Ogura Industrial Corporation Thank YouEVERYTHING ABOUT AN OGURA CLUTCH WORKS For more information on Ogura clutches visit us on the web at www ogura clutch c...

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