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English Wheel Safety Instructions

1.   Maintenance. 

Make sure all moving parts are 

locked down before any inspection, adjustment or 

maintenance is carried out.

2.  English Wheel Condition. 

English Wheel machine 

must be maintained for a proper working condition. 

Never operate a English Wheel machine that 

has damaged or worn parts. Scheduled routine 

maintenance should performed on a scheduled 

basis.

3.  Roll Condition. 

Never operate a English Wheel 

machine with damaged or badly worn Rolls. Replace 

if required. Rolls should never be greased or 

lubricated as rolls will slip the material and will not 

bend.

4.  Hand Hazard. 

Keep hands and fingers clear from 

moving parts. Serious injury can occur if hand or 

finger tips get pinched by rolls and can be dragged 

into machine.

5.  Gloves & Glasses. 

Always wear leather gloves and 

approved safety glasses when using this machine.

6.  Avoiding Entanglement. 

Tie up long hair and use 

the correct hair nets to avoid any entanglement with 

the English Wheel machine moving parts. 

7.  Understand the machines controls. 

Make sure you 

understand the use and operation of all controls.

8.  Work area hazards. 

Keep the area around the 

English Wheel machine clean from oil, tools, chips. 

Pay attention to other persons in the area and 

know what is going on around the area to ensure 

unintended accidents.

9.   Guards. 

Do not operate this machine without the 

correct guards in place. Necessary guards protect 

you from injuries by rolls and moving gears and 

parts.

10.  Material condition. 

Material must be clean out of 

oil and dry. Oily material can slip and will not bend.

11.  Material hardness. 

Make sure your hardness is 

the same throughout the material, we recommend 

that you use certified material. Never bend hard 

steel, glass or fragile material on this machine.

12.  Level machine. 

Level the machine on a flat 

concrete surface by using a spirit level. 

13.  Feeding material. 

Making a tight bend in one pass 

is not possible. So you need several passes before 

you can achieve a certain radius. Tighter curves 

and full radius always need more passes. 

14.  Call for help. 

If at any time you experience 

difficulties, stop the machine and call you nearest 

branch service department for help.

Machinery House  

requires you to read this entire Manual before using this machine.

Содержание B8870

Страница 1: ...OPERATOR S MANUAL ENGLISH WHEEL MODEL EW 30 B8870 2016 Baileigh Industrial Inc Rev 12 2016...

Страница 2: ...CONTENTS 7 Cleaning 7 TRANSPORTING AND LIFTING 8 INSTALLATION 9 Anchoring the Machine 10 GETTING TO KNOW YOUR MACHINE 10 MATERIAL SELECTION 11 OPERATION 11 ROLLING TIPS 12 Selecting Lower Wheels 16 M...

Страница 3: ...rect installation guidelines Description of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After...

Страница 4: ...afety alert symbol DANGER identifies a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General...

Страница 5: ...ss of hearing Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises BEWARE OF CRUSH HAZARD NEVER place your hands fingers...

Страница 6: ...h does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others...

Страница 7: ...aintain proper footing and balance at all times DO NOT reach over or across a running machine 13 Stay alert Watch what you are doing and use common sense DO NOT operate any tool or machine when you ar...

Страница 8: ...2 102 and 51mm Power Manual Shipping Dimensions 48 x 48 x 84 1220 x 1220 x 2134mm Shipping Weight 900lbs 409kg Note The photos and illustrations used in this manual are representative only and may not...

Страница 9: ...ainted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protecti...

Страница 10: ...lts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine to...

Страница 11: ...objects If long lengths of material are to be fed into the machine make sure that they will not extend into any aisles LEVELING The machine should be sited on a level concrete floor Provisions for se...

Страница 12: ...nglish wheel stretches metal workpieces thinner and longer as they are rolled between the upper wheel and lower wheel Simultaneously a track is pressed into the metal creating a convex curve in the wo...

Страница 13: ...from the same vendor when possible OPERATION 1 Clean the workpiece and wheels thoroughly making sure any abrasive particles are removed Grit or dirt will mar your workpiece and even damage the wheels...

Страница 14: ...k 9 Turn the kick wheel counterclockwise to increase pressure on the workpiece turn the kick wheel clockwise to decrease pressure To reinsert a workpiece or insert another workpiece of the same thickn...

Страница 15: ...ious tracking patterns can be used to shape workpieces depending upon their shape or size Zigzag Pattern This pattern uses closely spaced tracks to move from one end of the material to the other It ca...

Страница 16: ...d the workpiece in the opposite direction and return to point A Star Pattern The star pattern is useful for shaping round workpieces Note Avoid rolling directly over the center of the workpiece as too...

Страница 17: ...ll the workpiece from the middle line on one side to the middle line on the opposite side 3 Roll the workpiece from the inside line on one side to the inside line on the opposite side 4 Repeat Steps 1...

Страница 18: ...have wide flat surfaces profiles Domed lower wheels create tighter curves The flat areas range from 1 8 to 3 4 3 175 to 19 05mm The wider the flat area the wider the track produced on the workpiece Ro...

Страница 19: ...of the upper wheel axle 3 Hold the upper wheel firmly to prevent dropping and remove the upper wheel axle 4 Carefully remove the upper wheel and set it on the upper wheel rack using a bracket mounting...

Страница 20: ...ured by frame bracket 1 Turn upper wheel knob clockwise to raise upper wheel bracket so it is snug against frame bracket Wheel does not shape workpiece 1 Workpiece is too thick 2 Crown is too low 3 In...

Страница 21: ...19 19 FRAME ASSEMBLY...

Страница 22: ...20 20 WHEEL ASSEMBLY...

Страница 23: ...21 21 ADJUSTER ASSEMBLY...

Страница 24: ...K 1 14 EW36 7A009 ACME NUT 6 PITCH L H 1 15 EW36 7A014 ROLLER AXLE 1 16 EW36 7A017 GUIDE PIN 1 17 EW36 7A018 SLIDE BLOCK BUSHING 2 18 LR R240 3 ROLLER 24 0 R 3 DIA 1 19 PP 1331 35MM O D X 15MM I D 2 2...

Страница 25: ...M12 X 1 75 NYLON LOCK NUT 1 39 M12 X 1 75 X 30 SHCS 12 40 M8 X 1 25 HEX NUT 2 41 M12 X 1 75 X 30 HEX FLANGE 21 42 M16 X 2 0 X 35 HEX FLANGE 12 43 M12 X 1 75 FLANGE NUT 8 44 M10 X 1 5 X 25 HEX FLANGE...

Страница 26: ...24 24 NOTES...

Страница 27: ...25 25 NOTES...

Страница 28: ...26 26 NOTES...

Страница 29: ...27 27...

Страница 30: ...the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well ma...

Страница 31: ...ntrols Make sure you understand the use and operation of all controls 8 Work area hazards Keep the area around the English Wheel machine clean from oil tools chips Pay attention to other persons in th...

Страница 32: ...ROL PLANT SAFETY PROGRAM No Hazard Identification Item Hazard PUNCTURING MEDIUM Assessment Wear gloves to prevent cuts from sharp material B C LOW Risk Control Strategies Recommended for Purchase Buye...

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