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General Machinery Safety Instructions

1.  Read the entire Manual before starting

machinery. 

Machinery may cause serious injury if

not correctly used.

2.  Always use correct hearing protection when

operating machinery. 

Machinery noise may cause

permanent hearing damage.

3.  Machinery must never be used when tired, or

under the influence of drugs or alcohol. 

When

running machinery you must be alert at all times.

4.  Wear correct Clothing. 

At all times remove all loose

clothing, necklaces, rings, jewelry, etc. Long hair
must be contained in a hair net. Non-slip protective
footwear must be worn.

5.  Always wear correct respirators around fumes

or dust when operating machinery. 

Machinery

fumes & dust can  cause serious respiratory illness.
Dust extractors must be used where applicable.

6.  Always wear correct safety glasses. 

When

machining you must use the correct eye protection
to prevent injuring your eyes.

7.  Keep work clean and make sure you have good

lighting. 

Cluttered and dark shadows may cause

accidents.

8.  Personnel must be properly trained or well

supervised when operating machinery. 

Make

sure you have clear and safe understanding of the
machine you are operating.

9.  Keep children and visitors away. 

Make sure

children and visitors are at a safe distance for you
work area.

10.  Keep your workshop childproof. 

Use padlocks,

Turn off master power switches and remove start
switch keys.

11.  Never leave machine unattended. 

Turn power off

and wait till machine has come to a complete stop
before leaving the machine unattended.

12.  Make a safe working environment. 

Do not use

machine in a damp, wet area, or where flammable
or noxious fumes may exist.

13.  Disconnect main power before service

machine. 

Make sure power switch is in the off

position before re-connecting.

14.  Use correct amperage extension cords.

Undersized extension cords overheat and lose
power. Replace extension cords if they become
damaged.

15.  Keep machine well maintained. 

Keep blades

sharp and clean for best and safest performance.
Follow instructions when  lubricating and changing
accessories.

16.  Keep machine well guarded. 

Make sure guards

on machine are in place and are all working
correctly.

17.  Do not overreach. 

Keep proper footing and

balance at all times.

18.  Secure workpiece. 

Use clamps or a vice to

hold the workpiece where practical. Keeping the
workpiece secure will free up your hand to operate
the machine and will protect hand from injury.

19.  Check machine over before operating. 

Check

machine for damaged parts, loose bolts, Keys and
wrenches left on machine and any other conditions
that may effect the machines operation. Repair and
replace damaged parts.

20.  Use recommended accessories. 

Refer to

instruction manual or ask correct service officer
when using accessories. The use of improper
accessories may cause the risk of injury.

21.  Do not force machinery. 

Work at the speed and

capacity at which the machine or accessory was
designed.

22.  Use correct lifting practice. 

Always use the

correct lifting methods when using machinery.
Incorrect lifting methods can cause serious injury.

23.  Lock mobile bases. 

Make sure any mobile bases

are locked before using machine.

24.  Allergic reactions. 

Certain metal shavings and

cutting fluids may cause an ellergic reaction in
people and animals, especially when cutting as the
fumes can be inhaled. Make sure you know what
type of metal and cutting fluid you will be exposed
to and how to avoid contamination.

25.  Call for help. 

If at any time you experience

difficulties, stop the machine and call you nearest
branch service department for help.

Machinery House  

requires you to read this entire Manual before using this machine.

Содержание B8870

Страница 1: ...OPERATOR S MANUAL ENGLISH WHEEL MODEL EW 30 B8870 2016 Baileigh Industrial Inc Rev 12 2016...

Страница 2: ...CONTENTS 7 Cleaning 7 TRANSPORTING AND LIFTING 8 INSTALLATION 9 Anchoring the Machine 10 GETTING TO KNOW YOUR MACHINE 10 MATERIAL SELECTION 11 OPERATION 11 ROLLING TIPS 12 Selecting Lower Wheels 16 M...

Страница 3: ...rect installation guidelines Description of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After...

Страница 4: ...afety alert symbol DANGER identifies a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General...

Страница 5: ...ss of hearing Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises BEWARE OF CRUSH HAZARD NEVER place your hands fingers...

Страница 6: ...h does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others...

Страница 7: ...aintain proper footing and balance at all times DO NOT reach over or across a running machine 13 Stay alert Watch what you are doing and use common sense DO NOT operate any tool or machine when you ar...

Страница 8: ...2 102 and 51mm Power Manual Shipping Dimensions 48 x 48 x 84 1220 x 1220 x 2134mm Shipping Weight 900lbs 409kg Note The photos and illustrations used in this manual are representative only and may not...

Страница 9: ...ainted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protecti...

Страница 10: ...lts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine to...

Страница 11: ...objects If long lengths of material are to be fed into the machine make sure that they will not extend into any aisles LEVELING The machine should be sited on a level concrete floor Provisions for se...

Страница 12: ...nglish wheel stretches metal workpieces thinner and longer as they are rolled between the upper wheel and lower wheel Simultaneously a track is pressed into the metal creating a convex curve in the wo...

Страница 13: ...from the same vendor when possible OPERATION 1 Clean the workpiece and wheels thoroughly making sure any abrasive particles are removed Grit or dirt will mar your workpiece and even damage the wheels...

Страница 14: ...k 9 Turn the kick wheel counterclockwise to increase pressure on the workpiece turn the kick wheel clockwise to decrease pressure To reinsert a workpiece or insert another workpiece of the same thickn...

Страница 15: ...ious tracking patterns can be used to shape workpieces depending upon their shape or size Zigzag Pattern This pattern uses closely spaced tracks to move from one end of the material to the other It ca...

Страница 16: ...d the workpiece in the opposite direction and return to point A Star Pattern The star pattern is useful for shaping round workpieces Note Avoid rolling directly over the center of the workpiece as too...

Страница 17: ...ll the workpiece from the middle line on one side to the middle line on the opposite side 3 Roll the workpiece from the inside line on one side to the inside line on the opposite side 4 Repeat Steps 1...

Страница 18: ...have wide flat surfaces profiles Domed lower wheels create tighter curves The flat areas range from 1 8 to 3 4 3 175 to 19 05mm The wider the flat area the wider the track produced on the workpiece Ro...

Страница 19: ...of the upper wheel axle 3 Hold the upper wheel firmly to prevent dropping and remove the upper wheel axle 4 Carefully remove the upper wheel and set it on the upper wheel rack using a bracket mounting...

Страница 20: ...ured by frame bracket 1 Turn upper wheel knob clockwise to raise upper wheel bracket so it is snug against frame bracket Wheel does not shape workpiece 1 Workpiece is too thick 2 Crown is too low 3 In...

Страница 21: ...19 19 FRAME ASSEMBLY...

Страница 22: ...20 20 WHEEL ASSEMBLY...

Страница 23: ...21 21 ADJUSTER ASSEMBLY...

Страница 24: ...K 1 14 EW36 7A009 ACME NUT 6 PITCH L H 1 15 EW36 7A014 ROLLER AXLE 1 16 EW36 7A017 GUIDE PIN 1 17 EW36 7A018 SLIDE BLOCK BUSHING 2 18 LR R240 3 ROLLER 24 0 R 3 DIA 1 19 PP 1331 35MM O D X 15MM I D 2 2...

Страница 25: ...M12 X 1 75 NYLON LOCK NUT 1 39 M12 X 1 75 X 30 SHCS 12 40 M8 X 1 25 HEX NUT 2 41 M12 X 1 75 X 30 HEX FLANGE 21 42 M16 X 2 0 X 35 HEX FLANGE 12 43 M12 X 1 75 FLANGE NUT 8 44 M10 X 1 5 X 25 HEX FLANGE...

Страница 26: ...24 24 NOTES...

Страница 27: ...25 25 NOTES...

Страница 28: ...26 26 NOTES...

Страница 29: ...27 27...

Страница 30: ...the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well ma...

Страница 31: ...ntrols Make sure you understand the use and operation of all controls 8 Work area hazards Keep the area around the English Wheel machine clean from oil tools chips Pay attention to other persons in th...

Страница 32: ...ROL PLANT SAFETY PROGRAM No Hazard Identification Item Hazard PUNCTURING MEDIUM Assessment Wear gloves to prevent cuts from sharp material B C LOW Risk Control Strategies Recommended for Purchase Buye...

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