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4

4

SAFETY PRECAUTIONS 

Metal working can be dangerous if safe and proper operating procedures are not followed. As 

with all machinery, there are certain hazards involved with the operation of the product. Using 

the machine with respect and caution will considerably lessen the possibility of personal injury. 

However, if normal safety precautions are overlooked or ignored, personal injury to the operator 

may result. 

Safety equipment such as guards, hold-downs, safety glasses, dust masks and hearing 

protection can reduce your potential for injury. But even the best guard won’t make up for poor 

judgment, carelessness or inattention. 

Always use common sense 

and exercise 

caution

 in 

the workshop. If a procedure feels dangerous, don’t try it. 

REMEMBER:

 

Your personal safety is your responsibility

Dear Valued Customer: 

• All Baileigh machines should be used only for their intended use.
• Baileigh does not recommend or endorse making any modifications or alterations to a

Baileigh machine. Modifications or alterations to a machine may pose a substantial risk of

injury to the operator or others and may do substantial damage to the machine.

• Any modifications or alterations to a Baileigh machine will invalidate the machine's warranty.

P

LEASE ENJOY YOUR 

B

AILEIGH MACHINE

!

 

....P

LEASE ENJOY IT 

SAFELY! 

1.

FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING THE

MACHINE.

 Learn the machine’s application and limitations as well as the specific hazards.

2.

Only trained and qualified personnel can operate this machine.

3.

Make sure guards are in place and in proper working order before operating

machinery.

4.

Remove any adjusting tools.

 Before operating the machine, make sure any adjusting tools

have been removed.

5.

Keep work area clean.

 Cluttered areas invite injuries.

6.

Overloading machine.

 By overloading the machine you may cause injury from flying parts.

DO NOT

 exceed the specified machine capacities.

WARNING:

 FAILURE TO FOLLOW THESE RULES MAY RESULT IN

SERIOUS PERSONAL INJURY 

Содержание B8870

Страница 1: ...OPERATOR S MANUAL ENGLISH WHEEL MODEL EW 30 B8870 2016 Baileigh Industrial Inc Rev 12 2016...

Страница 2: ...CONTENTS 7 Cleaning 7 TRANSPORTING AND LIFTING 8 INSTALLATION 9 Anchoring the Machine 10 GETTING TO KNOW YOUR MACHINE 10 MATERIAL SELECTION 11 OPERATION 11 ROLLING TIPS 12 Selecting Lower Wheels 16 M...

Страница 3: ...rect installation guidelines Description of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After...

Страница 4: ...afety alert symbol DANGER identifies a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General...

Страница 5: ...ss of hearing Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises BEWARE OF CRUSH HAZARD NEVER place your hands fingers...

Страница 6: ...h does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others...

Страница 7: ...aintain proper footing and balance at all times DO NOT reach over or across a running machine 13 Stay alert Watch what you are doing and use common sense DO NOT operate any tool or machine when you ar...

Страница 8: ...2 102 and 51mm Power Manual Shipping Dimensions 48 x 48 x 84 1220 x 1220 x 2134mm Shipping Weight 900lbs 409kg Note The photos and illustrations used in this manual are representative only and may not...

Страница 9: ...ainted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protecti...

Страница 10: ...lts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine to...

Страница 11: ...objects If long lengths of material are to be fed into the machine make sure that they will not extend into any aisles LEVELING The machine should be sited on a level concrete floor Provisions for se...

Страница 12: ...nglish wheel stretches metal workpieces thinner and longer as they are rolled between the upper wheel and lower wheel Simultaneously a track is pressed into the metal creating a convex curve in the wo...

Страница 13: ...from the same vendor when possible OPERATION 1 Clean the workpiece and wheels thoroughly making sure any abrasive particles are removed Grit or dirt will mar your workpiece and even damage the wheels...

Страница 14: ...k 9 Turn the kick wheel counterclockwise to increase pressure on the workpiece turn the kick wheel clockwise to decrease pressure To reinsert a workpiece or insert another workpiece of the same thickn...

Страница 15: ...ious tracking patterns can be used to shape workpieces depending upon their shape or size Zigzag Pattern This pattern uses closely spaced tracks to move from one end of the material to the other It ca...

Страница 16: ...d the workpiece in the opposite direction and return to point A Star Pattern The star pattern is useful for shaping round workpieces Note Avoid rolling directly over the center of the workpiece as too...

Страница 17: ...ll the workpiece from the middle line on one side to the middle line on the opposite side 3 Roll the workpiece from the inside line on one side to the inside line on the opposite side 4 Repeat Steps 1...

Страница 18: ...have wide flat surfaces profiles Domed lower wheels create tighter curves The flat areas range from 1 8 to 3 4 3 175 to 19 05mm The wider the flat area the wider the track produced on the workpiece Ro...

Страница 19: ...of the upper wheel axle 3 Hold the upper wheel firmly to prevent dropping and remove the upper wheel axle 4 Carefully remove the upper wheel and set it on the upper wheel rack using a bracket mounting...

Страница 20: ...ured by frame bracket 1 Turn upper wheel knob clockwise to raise upper wheel bracket so it is snug against frame bracket Wheel does not shape workpiece 1 Workpiece is too thick 2 Crown is too low 3 In...

Страница 21: ...19 19 FRAME ASSEMBLY...

Страница 22: ...20 20 WHEEL ASSEMBLY...

Страница 23: ...21 21 ADJUSTER ASSEMBLY...

Страница 24: ...K 1 14 EW36 7A009 ACME NUT 6 PITCH L H 1 15 EW36 7A014 ROLLER AXLE 1 16 EW36 7A017 GUIDE PIN 1 17 EW36 7A018 SLIDE BLOCK BUSHING 2 18 LR R240 3 ROLLER 24 0 R 3 DIA 1 19 PP 1331 35MM O D X 15MM I D 2 2...

Страница 25: ...M12 X 1 75 NYLON LOCK NUT 1 39 M12 X 1 75 X 30 SHCS 12 40 M8 X 1 25 HEX NUT 2 41 M12 X 1 75 X 30 HEX FLANGE 21 42 M16 X 2 0 X 35 HEX FLANGE 12 43 M12 X 1 75 FLANGE NUT 8 44 M10 X 1 5 X 25 HEX FLANGE...

Страница 26: ...24 24 NOTES...

Страница 27: ...25 25 NOTES...

Страница 28: ...26 26 NOTES...

Страница 29: ...27 27...

Страница 30: ...the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well ma...

Страница 31: ...ntrols Make sure you understand the use and operation of all controls 8 Work area hazards Keep the area around the English Wheel machine clean from oil tools chips Pay attention to other persons in th...

Страница 32: ...ROL PLANT SAFETY PROGRAM No Hazard Identification Item Hazard PUNCTURING MEDIUM Assessment Wear gloves to prevent cuts from sharp material B C LOW Risk Control Strategies Recommended for Purchase Buye...

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