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6.  Insert post of the Tail Wheel Assembly (8) through the following parts in the order given: 1-1/4˝ Flat 

Washer (20); tube on Rear A-Arm Assembly (2) {entering from the ‘bottom’ of the tube}; 1-1/4˝ Flat 
Washer (20). Secure by inserting 3/8˝ x 3˝ Cotter Pin (23) through hole in post of the Tail Wheel 
Assembly. Separate the two legs of the Cotter Pin and bend them in opposite directions; back around 
the outside of the post of the Tail Wheel Assembly.

7.  Go back and tighten all fasteners to the torque values provided in the Fastener Torque Chart.
8.  Install Driveline

a.  Shear-Bolt Model: 

NOTICE: A grade 2 bolt (13) must be used for the shear bolt to provide 

gearbox protection.

i.  Slide driveline bell shield (covers gearbox input side of driveline) back along the 

driveline guard. This is accomplished by depressing the 3 tabs (just inside the holes 
provided) at the base of the bell and sliding the bell shield back over the cylindrical 
guard.

ii.  Carefully push the driveline onto the gearbox input shaft until it contacts the gearbox 

housing.

iii.  Place retaining ring in slot on input shaft of gearbox and snap into place.
iv.  Align the 1/2˝ holes of the yoke and gearbox input shaft. Insert 1/2˝ x 3-1/4˝ Gr2 Hex 

Bolt (13). Secure with 1/2˝ Nylock Nut (17). Tighten to 40 ft-lbs as indicated in the 
Fastener Torque Chart.

v.  Slide the bell shield back until its 3 tabs snap into place.

vi.  Tether chains are provided to prevent rotation of the plastic shielding on the driveshaft. 

Secure the gearbox-side tether chain to the cutter and the tractor-side tether chain to 
the tractor to prevent shield rotation during cutter operation.

b.  Slip-Clutch Model

i.  Remove the two nuts, bolts, and lock washers from the yoke on the gearbox input side 

of the driveline. 

ii.  Push the driveline onto the splined input shaft of the gearbox. 

iii.  There is a groove through the splines of the gearbox input shaft located approximately 

halfway down the length of the shaft. Align the bolt holes on the yoke of the driveline 
with this groove and reinsert the bolts removed in step ‘i’. Secure with the nuts and lock 
washers. Tighten to 35 ft-lbs.

iv.  Tether chains are provided to prevent rotation of the plastic shielding on the driveshaft. 

Secure the gearbox-side tether chain to the cutter and the tractor-side tether chain to 
the tractor to prevent shield rotation during cutter operation.

Содержание 5' Cutter

Страница 1: ...OWNER S OPERATION PARTSMANUAL 10 28 2014...

Страница 2: ...A duplicate can be obtained online at www badboymowers com As with all machinery this cutter requires periodic maintenance and should be kept free of debris buildup Proper care will ensure many years...

Страница 3: ...F CONTENTS SPECIFICATIONS 4 SAFETY RULES 5 GENERAL INFORMATION 8 OPERATION 8 OWNER SERVICE 13 TROUBLESHOOTING 18 CUTTER ASSEMBLY AND PART LIST 19 FASTENER TORQUE CHART 24 DEALER S CHECKLISTS 25 PRODUC...

Страница 4: ...1 2 solid welded Tail wheel arms 1 2 x 2 1 2 designed to withstand rear tractor wheel lift off Tail wheel 4 x 15 puncture resistant w double bolt adjustment Stump Jumper 15 splined Heavy duty reinfor...

Страница 5: ...ds hearing and head Wear a respirator or filter mask where appropriate Make sure the cutter is properly secured adjusted lubricated and in good operating condition Make sure spring activated locking p...

Страница 6: ...are disengaged before starting tractor engine Operate tractor PTO at 540 RPM Do not exceed Do not operate PTO during transport Look down and to the rear and make sure area is clear of people animals p...

Страница 7: ...safe condition before placing cutter into service STORAGE Keep children and bystanders away from storage area Disconnect cutter driveshaft and secure up off ground Raise cutter with 3 point hitch Plac...

Страница 8: ...to possible running changes your machine may vary slightly in detail Bad Boy Cutters reserves the right to redesign and change the machines as necessary without notification Throughout this manual ref...

Страница 9: ...top link to lowest hole provided in the tractor s top link bracket 2 Attach rear portion of tractor top link to the hole on the cutter floating link Select a top link mounting pin that will allow the...

Страница 10: ...to one another in order to find the necessary driveline length reduction 4 Measure from the end of the shield tractor half to the base of the bell shield cutter half see figure below This is measurem...

Страница 11: ...uld be slightly lower than the rear The rear of the cutter should be approximately 1 2 to 3 4 higher than the front OPERATING TECHNIQUE The operating power for the cutter is provided by the tractor s...

Страница 12: ...cutter is stable Keep children and bystanders away from the storage area PRE OPERATION CHECKLIST OWNER OPERATORS RESPONSIBILITY Review and follow all safety rules pages 5 7 and machine safety decals E...

Страница 13: ...part underneath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can...

Страница 14: ...nusual conditions may require more frequent lubrication 3 Use a lithium grease of 2 consistency with a MOLY molybdenum disulfide additive for all locations unless otherwise noted Be sure to clean fitt...

Страница 15: ...cutter and block securely 3 Align the crossbar of the stump jumper with blade access hole in the cutter frame Remove blade bolt nut and lock washer Carefully drive bolt out of crossbar 4 Rotate and re...

Страница 16: ...ide of blade SLIP CLUTCH ADJUSTMENT The slip clutch if equipped is designed to slip so that the gearbox and the driveline are protected if the cutter blades strike an obstruction A new slip clutch or...

Страница 17: ...r the three tabs at its base ensuring that the tabs snap back into position SHIELDING REPAIR DANGER This machine is equipped with front and rear guards DO NOT operate the machine without the guards in...

Страница 18: ...s unable to cut grass pressed flat by tractor tires Dull Blades Allow grass to dry before mowing Slow ground speed of tractor but keep PTO running at 540 RPM Sharpen or replace blades Material dischar...

Страница 19: ...PAGE 19 CUTTER ASSEMBLY AND PART LIST...

Страница 20: ...PAGE 20...

Страница 21: ...er 22 5 8 hole in Rear A Arm Assembly 2 Middle Brace 3 Secure with 5 8 Nylock Nut 16 Do not tighten Repeat step 3 for the right side 4 Attach Height Adjustable Plate 7 by way of the two 1 2 holes at t...

Страница 22: ...Tire 1 using four Hub Lock Washers 4 and four Hub Nuts 5 Tighten to 50 ft lbs Insert 3 4 Axle Bolt 7 through the following parts in the order given either hole of Fork 6 3 4 Flat Washer 9 Hub 2 3 4 F...

Страница 23: ...t shaft of gearbox and snap into place iv Align the 1 2 holes of the yoke and gearbox input shaft Insert 1 2 x 3 1 4 Gr2 Hex Bolt 13 Secure with 1 2 Nylock Nut 17 Tighten to 40 ft lbs as indicated in...

Страница 24: ...given in the previous text by 25 Fastener Item Number Torque Lubricated Unlubricated 5 8 x 2 1 2 Hex Bolt 9 56 ft lbs 75 ft lbs 1 2 x 1 1 4 Hex Bolt 10 52 ft lbs 70 ft lbs 5 8 x 6 Hex Bolt 12 90 ft lb...

Страница 25: ...allation ____ Check that the gearbox is properly filled with gear oil and that no seals are leaking ____ Grease all lubrication points as shown in Lubrication pgs 14 15 ____ Check that blades have bee...

Страница 26: ...te of retail sale At Bad Boy Cutters request the customer will make the defective part available for inspection by Bad Boy Cutters and or return the defective part to Bad Boy Cutters Transportation ch...

Страница 27: ...n s may not apply to you HOW TO OBTAIN SERVICE UNDER THIS WARRANTY Warranty service can be arranged by contacting the dealer where you purchased the mower or by contacting Bad Boy Cutters at warranty...

Страница 28: ...PAGE 28 102 Industrial Drive Batesville Arkansas 72501 870 698 0090...

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