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GABLE END ASSEMBLY

Fort Assembly

Phase 27

Hardware needed:

• (64) BP - SCREW PFH 8x1-1/2 - H100086
• (16) BR - SCREW PFH 8x1-1/8 - H100088

Parts needed:

• (16) R1 - ROOF BOARD - W101658
• (2) N1 - ROOF RAIL SUPPORT - W101661

Phase Notes

• Assemble with hardware as shown.

Step 1: Attach 'R1' Roof Board to the edge of
Gable End Assembly using Screws 'BP', as
shown.

Step 2: Attach the remaining 'R1' Roof Boards
to the edge of Gable End Assembly using
Screws 'BP', as shown.

Step 3: Center & attach 'N1' Roof Rail
Supports to the previously assembled 'R1'
roof boards using Screws 'BR', as shown.

Note: It is vital that the fort
be level before and after
each phase of assembly.

To prevent board splitting, you
must pre-drill each board with
a 1/8" drill bit, before attaching.

Содержание Oxford 6111

Страница 1: ...se Pittsburg KS 66762 1 800 856 4445 Made in China INS 06111 01 BRS 01 19 11 REV Features the fastening system Register your new swing set on line www swingsetonline com you will also find any updates...

Страница 2: ...EMBLY MANUAL COMPLETELY PAYING SPECIAL ATTENTION TO THE IMPORTANT TIPS AND SAFETY INFORMATION AFTER YOU HAVE READ THE ASSEMBLY MANUAL YOU WILL BE ABLE TO DECIDE IF YOU NEED PROFESSIONAL HELP TO COMPLE...

Страница 3: ...being void and or safety violations that could result in serious injury This manual contains helpful information concerning Assembly Preparation Installation Procedure and Required Maintenance Always...

Страница 4: ...orms and slides out of direct sunlight to reduce the likelihood of serious burns A slide that faces north will receive the least direct sunlight 9 Separate active and quiet activities from each other...

Страница 5: ...mbined weight should not exceed a designated weight on the elevated floor or the swing area the total Unit capacity is outlined in the assembly section of instruction manual The maximum fall height an...

Страница 6: ...5 Check swing seats ropes cables and chains monthly during usage season for evidence of deterioration Replacement should be made of any swing seat that has developed cracks in the plastic seats or ha...

Страница 7: ...ed Third Party Assembly Customer may in their sole discretion elect to use a third party person or service to assemble this product Backyard Discovery assumes no responsibility or liability for any ch...

Страница 8: ...stationary equipment such as climbers and slides However because children may deliberately jump from a moving swing the shock absorbing material should extend in the front and rear of a swing a minimu...

Страница 9: ...the customer s discretion 6 Why does it seem that my swing set is developing cracks Wood is a natural material no two pieces are exactly alike Each piece has its own characteristics and personality a...

Страница 10: ...ng the rough cut sizes from the sawmill and not the finished dimensions Retailers home stores etc all use this accepted practice for describing lumber dimensions However Backyard Discovery playsets ar...

Страница 11: ...l 24 Open End Wrenches 1 2 7 16 Nut Drivers 1 2 9 16 Tape Measure 3 8 Drive Ratchet 1 2 9 16 STD Sockets 1 2 9 16 Deep Sockets Claw Hammer 3 8 Cordless Drill or Electric Drill 3 16 5 16 3 8 Drill Bits...

Страница 12: ...ses Using incorrect hardware may result in improper assembly 4 Whenever a T nut is used follow these directions Place T nut in pre drilled hole Tap in with hammer Place bolt with washers in the opposi...

Страница 13: ...48 5 8 36x86x1236 2 E2 FORT HANDLE UPRIGHT W101613 1 3 8 x3 3 8 x48 5 8 36x86x1236 1 E3 FORT UPRIGHT W101655 1 3 8 x3 3 8 x48 5 8 36x86x1236 1 E4 DECK UPRIGHT W101614 1 3 8 x3 3 8 x39 1 8 36x86x994 1...

Страница 14: ...x2254 2 E85 LEFT RAIL W101660 1 3 8 x3 3 8 x77 3 4 36x86x1974 1 E86 RIGHT RAIL W101659 1 3 8 x3 3 8 x77 3 4 36x86x1974 1 F71 STANDARD ANGLE BRACE W100689 1 3 8 x2 3 8 x13 36x60x330 4 F74 CENTER RAIL W...

Страница 15: ...5 8 24x134x370 2 G50 GROUND BOARD W100947 1 x5 1 4 x86 3 4 24x134x2202 1 H1 FLOOR SUPPORT BOARD W101607 1 x3 3 8 x74 24x86x1880 2 H2 FLOOR SUPPORT BOARD W101608 1 x3 3 8 x44 1 4 24x86x1124 3 H3 FLOOR...

Страница 16: ...24x86x339 2 H12 PICNIC TABLE BRACE W101686 1 x2 3 8 x11 7 8 24x60x301 2 H76 LADDER RUNG W100611 1 x3 3 8 x18 1 8 24x86x460 5 H77 LEFT UPRIGHT W100972 1 x3 3 8 x64 3 8 24x86x1634 1 H78 RIGHT UPRIGHT W1...

Страница 17: ...x47 1 8 16x86x1197 2 M3 WALL RAIL W101636 5 8 x3 3 8 x44 1 4 16x86x1124 2 M4 TABLE BOARD W101685 5 8 x3 3 8 x44 1 4 16x86x1124 3 M5 WALL BOARD W101642 5 8 x3 3 8 x41 16x86x1040 18 M6 TABLE BOARD W1016...

Страница 18: ...1 M15 WALL BOARD W101650 5 8 x3 3 8 x8 16x86x202 5 M16 WALL RAIL W101653 5 8 x3 3 8 x4 3 4 16x86x122 1 M70 SLIDE BED SUPPORT W100935 5 8 x3 3 8 x19 7 8 16x86x505 1 M73 REAR SUPPORT W100610 5 8 x3 3 8...

Страница 19: ...x60x350 6 N6 GABLE BOARD W100593 5 8 x2 3 8 x13 16x60x330 2 N7 GABLE BOARD W100594 5 8 x2 3 8 x8 16x60x202 4 N71 ROCK WALL END BOARD W100490 5 8 x2 3 8 x27 7 8 16x60x707 1 N73 ROCK WALL BOARD W101664...

Страница 20: ...6x2 H100012 33 L BOLT WH 5 16x2 1 4 H100013 9 AD WASHER LOCK EXT 12x19 H100031 97 AC WASHER LOCK EXT 8x19 H100030 197 M BOLT WH 5 16x2 1 2 H100014 9 P BOLT WH 5 16x3 H100016 18 D NUT BARREL WH 5 16x7...

Страница 21: ...ER FLAT 8x27 H100105 13 T 40 Torx Driver A100042 2 T 40 Wrench A100041 2 BX WASHER SPLIT 5 16 H100095 7 CE WASHER FLAT 9x18 H100106 7 CK SCREW PFH 8x2 H100111 44 CA WASHER FLAT 11x25 H100102 9 CF WASH...

Страница 22: ...029 13 KY BOLT WH 1 4x1 2 H100141 2 KT BOLT WH 1 4x1 H100137 62 DA SCREW PWF 10x1 2 H100132 11 AS BOLT HEX 5 16x4 1 4 H100054 2 AT BOLT HEX 3 8x5 3 4 H100056 9 KJ EYEBOLT LAG 5 16x2 H100135 4 E NUT BA...

Страница 23: ...053 1 GD L BRACKET 66x66x127 GREEN A100140 2 FA QUICK LINK A100069 8 HC LARGE BYD ID TAG 2011 WITH AGES A100164 1 DE PLATE FORT 5 HOLE GREEN A100011 2 DP SWING SEAT GREEN A100027 2 EV CLIMBING ROCK GR...

Страница 24: ...P LEFT GREEN A100032 1 DR SLIDE RAIL 10 BOTTOM LEFT GREEN A100030 1 DS SLIDE RAIL 10 BOTTOM RIGHT GREEN A100031 1 DV SLIDE RAIL 10 TOP RIGHT GREEN A100033 1 KE SLIDE BED 10 YELLOW A100197 1 DW SLIDE S...

Страница 25: ...es s s s LG BOUNCE TUBE TOP GREEN A100213 1 LH BOUNCE TUBE BOTTOM GREEN A100221 1 LJ BOUNCE TUBE SIDE YELLOW A100225 2 PD SLIDE SOUND MODULE KIT A100186 3 PF SOUND MODULE BRACKET KIT A100247 1 LQ BOUN...

Страница 26: ...on the bottom dull side and 1 4 from the edge Transfer holes on the board through the slide bed as shown below Use a 5 16 drill bit Attach slide brace to slide using hardware shown SLIDE BED 10 LIGHT...

Страница 27: ...1 1 2 BOLT WH 5 16x1 2 WASHER LOCK EXT 8x19 SLIDE RAIL 10 BOTTOM RIGHT GREEN SLIDE RAIL 10 TOP RIGHT GREEN QTY DESCRIPTION LABEL 1 SLIDE RAIL 10 BOTTOM LEFT GREEN DR 1 SLIDE RAIL 10 BOTTOM RIGHT GREEN...

Страница 28: ...nsert the bed into the slide cavity Make sure slide bed is completely down in the slide cavity Install the 4 slide support tubes into their respective pilot locations Place the other slide rail assemb...

Страница 29: ...Phase Notes Once bed support tubes and support board are completely in the cavity and in the support pocket secure using 3 screws at each of the pilot hole locations as shown SCREW PFH 8x3 QTY DESCRIP...

Страница 30: ...ASE 1 QTY DESCRIPTION LABEL 1 SWINGBEAM SUPPORT A70 1 END SUPPORT SP71 4 BOLT WH 5 16x2 1 2 M 4 WASHER FLAT 8x27 CD 2 NUT LOCK 5 16 CJ 2 BOLT HEX 5 16x4 1 4 AS 2 TRIANGLE PLATE 105 5 HOLE DD 2 L BRACK...

Страница 31: ...W 2 BOLT WH 5 16x2 1 2 M 2 NUT BARREL WH 5 16x1 1 2 C 2 BOLT WH 5 16x3 3 4 S E51 E51 E50 G50 NUT BARREL WH 5 16x7 8 WASHER LOCK EXT 12x19 NUT BARREL WH 5 16x7 8 WASHER LOCK EXT 12x19 NUT BARREL WH 5...

Страница 32: ...ON LABEL 4 DUCTILE HANGER LL 8 WASHER FLAT 11x25 CA 8 WASHER LOCK INT 10x18 CF 8 BOLT HEX 3 8x5 3 4 AT 8 T NUT 3 8 BF Phase Notes Assemble with hardware as shown E50 T NUT 3 8 DUCTILE HANGER WASHER FL...

Страница 33: ...ls with a 1 8 drill bit Failure to pre drill may result in board splitting SCREW PFH 8x1 1 2 LOCATE BOARD FLUSH WITH ANGLED EDGE OF RAIL TOP TOP M74 M75 M76 M74 M74 M75 M74 M76 M74 M75 M74 M76 M74 M75...

Страница 34: ...Using slats as a guide pre drill edge of middle support with a 1 8 drill bit Failure to pre drill may result in board splitting SCREW PFH 8x1 1 2 CENTER RAIL IS FLUSH WITH TOP EDGES OF OUTER RAILS PR...

Страница 35: ...See detail below Using N7 as a guide pre drill top edge of rails with a 1 5 drill bit Failure to pre drill may result in board splitting SCREW PFH 8x1 1 2 PRE DRILL FOR EACH SCREW THESE SURFACES FLUS...

Страница 36: ...Notes Assemble rocks to boards using hardware as shown BOLT PTH 1 4X1 WASHER LOCK INT 8x15 CLIMBING ROCK GREEN T NUT 1 4 QTY DESCRIPTION LABEL 15 CLIMBING ROCK GREEN EV 30 BOLT PTH 1 4x1 AY 30 WASHER...

Страница 37: ...mble with hardware as shown Center rungs in rail grooves H77 H76 SCREW PFH 8x2 H78 SCREW PFH 8x2 QTY DESCRIPTION LABEL 1 LEFT UPRIGHT H77 5 LADDER RUNG H76 10 SCREW PFH 8x2 CK QTY DESCRIPTION LABEL 1...

Страница 38: ...Phase Notes Assemble with hardware as shown M73 SCREW PFH 8x2 HAND GRIP GREEN 816 c c QTY DESCRIPTION LABEL 1 REAR SUPPORT M73 4 SCREW PFH 8x2 CK 2 HAND GRIP 816 C C JV 4 LAG SCREW WH 1 4x1 1 2 LC LAG...

Страница 39: ...ube Side Yellow align holes as shown You will be able to distinguish the top of the bounce tube from the bottom by the pre molded vent holes that should be oriented in an upward direction Step 3 Inser...

Страница 40: ...llow as shown You will be able to distinguish the top of the bounce tube from the bottom by the pre molded vent holes that should be oriented in an upward direction Step 3 Insert KT Bolt into KV Washe...

Страница 41: ...bounce tube btm green LG bounce tube top green as shown You will be able to distinguish the top of the bounce tube from the bottom by the pre molded vent holes that should be oriented in an upward dir...

Страница 42: ...attach LK Bounce Tube Spring to KK Clevis by hooking one bounce tube spring end through the clevis as shown Finally attach FA Quick Link to bounce tube spring by hooking quick link over bounce tube sp...

Страница 43: ...LX PIVOT PIN 16x92 H100152 4 MQ BOLT M10x19MM H100154 8 MA SHOULDER BOLT M5x22MM H100155 4 MB BARREL NUT M5x13MM H100156 4 MD SCREW PFH 10x3 4 BLACK H100158 8 CF WASHER LOCK INT 10x18 H100107 8 MC WA...

Страница 44: ...MP Bushing as shown ATTACHMENT SLEEVE Upper Tube ATTACHMENT SLEEVE Step 2 Slide the ML Hand Grip onto the end of Upper Tube Next slide MG Boot onto Lower Tube Now insert Lower Tube into the open end o...

Страница 45: ...n until the holes in the uprights align with the holes in the grip Secure the uprights and hand grip into place using 2 MA Shoulder Bolt M5x22MM MC Washer Lock Int and MB Barrel Nut M5x13MM as shown S...

Страница 46: ...1 Slide MG boot up the swing arm assembly to allow veiw of attachment sleeve Align swing arm attachment sleeves with the wave rider bracket and secure using LZ Bolt M10x19MM and CF Washer Lock Int 10x...

Страница 47: ...hment sleeves with the LX or MH beam bracket and secure using MQ Bolt M10x19MM and CF Washer Lock Int 10x18 as shown UPPER TUBE UPPER TUBE Parts needed 1 LX BEAM BRACKET 86x134 GREEN A100232 MH BEAM B...

Страница 48: ...3 AA batteries for operation Do not mix alkaline standard or rechargeable batteries Do not mix old and new batteries To replace batteries remove 4 screws used to hold the battery cover Lift battery c...

Страница 49: ...re insert screws as shown Do not mix old and new batteries Do not mix alkaline standard or rechargeable batteries Sound Module requires 3 AA batteries for operation Sound Module w Bungee Bracket BUNGE...

Страница 50: ...E1 AC L H5 BG H1 AA AC CK AC AA AC CK CK E5 E3 E1 E1 E2 E4 H3 H5 H3 H3 H1 Step 3 Attach J1 Floor Support to E4 E5 Fort Uprights using Screws BS making sure the J1 Floor Support is flush with the H1 F...

Страница 51: ...EXT 8x19 H100030 8 AD WASHER LOCK EXT 12x19 H100031 8 E NUT BARREL WH 5 16x1 3 4 H100007 Step 1 Attach B1 Angled Upright to H1 Floor Support Boards using hardware E AD AC P as shown H1 AC P AD E B1 P...

Страница 52: ...afety Board to B1 B2 angled upright using hardware AA AC as shown AA AC AC G5 J2 AA AC AC AA AC AA AC AA AC AC G5 B1 B1 B2 B2 AB AC E7 K AC AB AC K AC E11 B1 H1 AD D K AC AC AB AD F71 D AB AC E11 H1 K...

Страница 53: ...ill bit before attaching Step 2 Attach L1 Outer Floor Boards to E11 fort braces H1 H5 floor board supports H3 floor joists using Screws BS as shown E11 E11 Step 3 Attach M1 Floor Boards to H2 H1 H5 fl...

Страница 54: ...C AD D as shown Leave the top hole unsecured for roof attachment in later phase Step 3 Attach H2 Floor Support Board to E1 fort uprights using hardware K AC AD D as shown Step 4 Attach M3 Wall Rail to...

Страница 55: ...overtighten screws overtightening may cause the screw to stick through the boards and may cause sharp points The head of the screw should NOT sink into the wood for this phase it should be flush Note...

Страница 56: ...5 16x2 1 2 H100028 Step 1 Attach O1 Window Slats to G1 arched wall rail N4 Window Trim M5 wall boards using Screws BR as shown O1 O1 M5 M5 N4 E2 O1 Note It is vital that the fort be level before and a...

Страница 57: ...not overtighten screws overtightening may cause the screw to stick through the boards and may cause sharp points The head of the screw should NOT sink into the wood for this phase it should be flush...

Страница 58: ...prevent board splitting you must pre drill each board with a 1 8 drill bit before attaching Note Do not overtighten screws overtightening may cause the screw to stick through the boards and may cause...

Страница 59: ...PFH 8x1 1 8 H100088 Step 1 Attach O1 window slats to G3 arched fort wall rail M5 wall boards N4 window trim using screws BR as shown G3 O1 O1 M5 M5 N4 BR BR Note It is vital that the fort be level bef...

Страница 60: ...H2 E1 E1 H2 AC L AA AC AC J1 BS E8 H9 H3 AA AC AC H9 H3 E1 H2 J1 Step 1 Attach H9 Floor Support Boards to E1 fort uprights using hardware AA AC as shown Step 2 Attach H3 Floor Joists to H9 floor suppo...

Страница 61: ...H 5 16x2 H100012 2 AB LAG SCREW WH 5 16x3 H100029 H9 B2 B2 H9 H9 E6 D AD AC K E6 AB AC B2 Note It is vital that the fort be level before and after each phase of assembly To prevent board splitting you...

Страница 62: ...H2 Floor Support Board and J1 floor support using Screw BS as shown Step 2 Attach M11 Floor Board to H2 floor support boards and H3 floor joist using Screw BS as shown Note Due to the changing size o...

Страница 63: ...uprights E8 left handle post and E9 deck post using hardware AA AC as shown E8 K AA AC AC AC AC G6 AD D G4 AA AC M10 G6 AA AC M10 D AD H AC AC M14 E9 E1 E1 Note It is vital that the fort be level befo...

Страница 64: ...bly Phase 15 Phase Notes Assemble with hardware as shown H AC M14 E10 AD D K AC D G4 N2 AD BR BR Note It is vital that the fort be level before and after each phase of assembly To prevent board splitt...

Страница 65: ...ital that the fort be level before and after each phase of assembly Note Do not overtighten screws overtightening may cause the screw to stick through the boards and may cause sharp points The head of...

Страница 66: ...s shown BR M3 H2 M15 G3 H7 M5 BP BR BR N4 M8 M5 BR BP BR M3 H7 M5 M8 Step 2 Attach H7 M5 M8 Wall Boards to M3 wall rail using Screws BP BR as shown Step 3 Attach H7 M5 Wall Boards to G3 arched fort wa...

Страница 67: ...1 8 H100088 Fort Assembly Phase 18 Step 1 Attach O1 Wall Slats to N4 window trim M5 wall rail using Screws BR as shown G3 O1 O1 M5 M5 BR N4 Note It is vital that the fort be level before and after ea...

Страница 68: ...g you must pre drill each board with a 1 8 drill bit before attaching Note Do not overtighten screws overtightening may cause the screw to stick through the boards and may cause sharp points The head...

Страница 69: ...arched wall rail N4 window trim using Screws BR as shown To prevent board splitting you must pre drill each board with a 1 8 drill bit before attaching Note Do not overtighten screws overtightening m...

Страница 70: ...rt Assembly Phase 21 G1 BR O1 O1 N4 M5 M5 To prevent board splitting you must pre drill each board with a 1 8 drill bit before attaching Note It is vital that the fort be level before and after each p...

Страница 71: ...ed 2 FX HAND GRIP METAL GREEN 381 c c A100118 KS KW KY FX M7 KY KW KS Phase Notes Assemble with hardware as shown E2 LB FX To prevent board splitting you must pre drill each board with a 1 8 drill bit...

Страница 72: ...Fort Assembly Phase 23 Hardware needed 4 LB LAG SCREW WH 1 4x1 H100144 Step 1 Attach FX Hand Grip to E8 left handle post using hardware LB as shown Step 2 Attach FX Hand Grip to E10 right handle post...

Страница 73: ...E AD AC P as shown Step 2 Attach H10 Seat Upright to G8 ground seat support using hardware D AD AC H as shown Step 3 Attach H8 Seat Support to H10 seat upright using hardware D AD AC H as shown Step...

Страница 74: ...rt B2 angled upright using hardware BW D AD AC H as shown Step 3 Attach M6 Table Board to H11 table support using Screw BS as shown Step 4 Attach M4 Table Board to H11 table support using hardware BS...

Страница 75: ...to 2 H6 Roof Rafters using hardware BR as shown Note It is vital that the fort be level before and after each phase of assembly Step 2 Attach N3 Roof Rail Support to 2 H6 roof rafters using hardware B...

Страница 76: ...shown Step 1 Attach R1 Roof Board to the edge of Gable End Assembly using Screws BP as shown Step 2 Attach the remaining R1 Roof Boards to the edge of Gable End Assembly using Screws BP as shown Step...

Страница 77: ...8x19 H100030 4 N10 BOLT WH 5 16x2 3 4 H100015 Parts needed 1 ROOF ASSEMBLY Phase Notes Assemble with hardware as shown Note It is vital that the fort be level before and after each phase of assembly...

Страница 78: ...eded 1 SLIDE ASSEMBLY Step 3 Attach the Slide Assembly to the fort floor using the Safe T Fuse hardware as shown Step 1 Center the wave slide assembly in the opening opposite the swing beam assembly a...

Страница 79: ...8x3 4 H100128 Step 2 Attach the Swing Beam Assembly to G2 Swing Beam Rail using Bolts AJ Washer BX Washer CD through the angle brackets G2 swing beam rail and into T Nut BG as shown Step 1 Attach Back...

Страница 80: ...event board splitting you must pre drill each board with a 1 8 drill bit before attaching Note It is vital that the fort be level before and after each phase of assembly Step 1 Attach Rock Wall Assemb...

Страница 81: ...x19 H100030 5 Ft Ladder Attachment Phase 32 H1 5 FT LADDER ASSEMBLY AC AA AA AC Step 1 Attach 5 Ft Ladder Assembly to H1 floor support board using Lag Screws AA Washers AC as shown Note It is vital th...

Страница 82: ...KJ CD CD E6 E11 E11 E11 E11 Step 1 Insert KJ Eyebolt Lag into CD Washer Flat 8X27 and into E11 fort braces as shown 6 7 16 Approx Step 2 Insert quick clip from bounce tube assembly into KJ Eyebolt Lag...

Страница 83: ...7 Phase Notes Assemble with hardware as shown Step 1 Slide Wave Rider Mounting Bracket over the top of A70 swing beam as shown Step 2 Attach wave rider assembly to A70 swing beam through the Wave Ride...

Страница 84: ...Wheel Telescope Attachment Phase 35 G2 Y CD LP NX E5 E5 LN To prevent board splitting you must pre drill each board with a 1 8 drill bit before attaching Step 1 Pre drill attach LP Steering Wheel to...

Страница 85: ...bracket bungee provided in sound module kit approximately as shown Step 2 Insert LQ Bounce Tube Sound Module into PF Sound Module Holder Next attach PF sound module holder to the top of the bounce tub...

Страница 86: ...re needed 6 KT BOLT WH 1 4x1 H100137 6 CE BOLT FLAT 9x18 H100106 6 KW WASHER LOCK EXT 8x15 H100139 6 KS NUT BARREL WH 1 4x5 8 H100136 Step 2 Attach Swing Seats AT to swing beam using Quick Clip AS and...

Страница 87: ...ities stated in the applicable Assembly Manual Acts of nature including but not limited to wind storms hail floods excessive water exposure Improper installation including but not limited to installat...

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