Fort Assembly
Phase 5
Phase Notes
• Assemble with hardware as shown.
Parts needed:
• (2) G1 - ARCHED WALL RAIL - W101641
• (2) G3 - ARCHED FORT WALL RAIL - W101617
• (2) M2 - WALL RAIL - A101640
• (2) M3 - WALL RAIL - A101636
• (1) H2 - FLOOR SUPPORT BOARD - W101608
• (1) M12 - WALL RAIL - W101687
• (2) G6 - WALL RAIL - W101612
• (2) G7 - ARCHED WALL RAIL - W101616
• (1) G2 - SWING BEAM RAIL - A101615
Hardware needed:
• (10) K - BOLT WH 5/16x2 - H100012
• (10) H - BOLT WH 5/16x1-1/2 - H100010
• (28) AA - LAG SCREW WH 5/16x2-1/2 - H100028
• (48) AC - WASHER LOCK EXT 8x19 - H100030
• (20) AD - WASHER LOCK EXT 12x19 - H100031
• (20) D - NUT BARREL WH 5/16x7/8 - H100005
• (4) BG - T-NUT 5/16 - H100074
Step 1: Attach 'G1' Arched Wall
Rails to 'E1', 'E2' & 'E1', 'E3' fort
uprights using hardware 'AA' &
'AC', as shown.
G3
G1
E1
K
AC
AD
D
AA
AC
AC
G6
G7
D
AD
AD
AA
AC
E4
G2
AC
K
H
M3
E5
AC
AC
AD
D
AD
M2
M12
G7
G6
G3
G1
D
AD
E1
H2
AD
D
M2
AA
AC
H
AC
AC
M3
K
AC
E2
Step 2: Attach 'G3' Arched Fort
Wall Rails to 'E1' & 'E2', 'E3' fort
uprights using hardware 'K',
'AC', 'AD' & 'D', as shown. Leave
the top hole unsecured for roof
attachment in later phase.
Step 3: Attach 'H2' Floor
Support Board to 'E1' fort
uprights using hardware 'K',
'AC', 'AD' & 'D', as shown.
Step 4: Attach 'M3' Wall Rail to
'E1' fort uprights using hardware
'H', 'AC', 'AD' & 'D', as shown.
Step 5: Attach 'M2' Wall Rails to
'E1', 'E2' & 'E1', 'E3' fort uprights
using hardware 'AA' & 'AC', as
shown.
AA
AC
H
AC
E3
M12
M2
D
AD
Step 6: Attach 'M12' Wall Rail to
'E1' & 'E3' fort uprights using
hardware 'H', 'AC', 'AD' & 'D', as
shown.
Step 7: Attach 'M3' Wall Rail to 'E4'
& 'E5' deck uprights using
hardware 'H', 'AC', 'AD' & 'D', as
shown.
Step 8: Attach 'G7' Arched
Wall Rails to 'E2', 'E4' &
'E3', 'E5' deck uprights
using hardware 'AA' & 'AC',
as shown.
Step 9: Attach 'G6' Wall
Rails to 'E2', 'E4' & 'E3', 'E5'
deck uprights using
hardware 'AA' & 'AC', as
shown.
Step 10: Attach 'G2' Swing
Beam Rail to 'E4' & 'E5'
deck uprights using
hardware 'K', 'AC', 'AD' &
'D', as shown.
Note: It is vital that the fort
be level before and after
each phase of assembly.
To prevent board splitting, you
must pre-drill each board with
a 1/8" drill bit, before attaching.
WINDOW ARCH
DOOR ARCH
E1
E3
E1
E5
E4
BG
Step 11: Insert (4) 'BG'
T-Nuts into 'G2' swing
beam rail using a hammer,
as shown.