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Manual Part Number: 

5-06-4900-65-0 

Revision Level: A 

ECO 8541 

File Name: MN-A-0177 

Page iii 

 

Table of Contents 

TABLE OF CONTENTS .................................................................................................................................... III

 

FOR YOUR SAFETY: ...................................................................................................................................... IV

 

THANK YOU FOR PURCHASING THE MODEL 5124BE-N1-WO ANALYZER FOR 0-25 % RANGE OXYGEN 
MEASUREMENT................................................................................................................................................ V

 

1

 

CHAPTER 1 

– INTRODUCTION AND OVERVIEW ................................................................................... 1

 

2

 

CHAPTER 2 

– SYSTEM INSTALLATION AND START-UP ...................................................................... 3

 

S

TEP 

1

 

–

 

A

NALYZER 

I

NSTALLATION

..................................................................................................................... 4

 

S

TEP 

2

 

–

 

S

ENSOR 

I

NSTALLATION

 ........................................................................................................................ 5

 

S

TEP 

3

 

–

 

E

LECTRICAL 

I

NSTALLATION

 .................................................................................................................. 7

 

3

 

CHAPTER 3 

– OPERATING INSTRUCTION ........................................................................................... 15

 

A.

 

F

IRST 

T

IME 

P

OWER 

U

P

 ................................................................................................................................ 15

 

B.

 

N

ORMAL 

P

OWER 

U

P AND 

P

OWER 

D

OWN 

I

NSTRUCTIONS

 ............................................................................... 17

 

C.

 

O

XYGEN 

A

LARM 

L

EVEL 

S

ETTINGS

 ................................................................................................................ 17

 

D.

 

F

EATURES

 .................................................................................................................................................. 18

 

Temperature OK Relay.............................................................................................................................. 18

 

Fault Relay ................................................................................................................................................ 18

 

Oxygen Alarm 1 & Alarm 2 Relays ............................................................................................................ 19

 

Analog Voltage & Analog Current Output.................................................................................................. 20

 

Range ID Voltage ...................................................................................................................................... 20

 

RS-232 Port ............................................................................................................................................... 20

 

4

 

CHAPTER 4 

– MAINTENANCE AND TROUBLESHOOTING ................................................................. 21

 

5

 

CHAPTER 5 

– SPECIFICATIONS **** ..................................................................................................... 23

 

W

ARRANTY

 ..................................................................................................................................................... 25

 

I

NTENDED 

U

SE FOR 

T

HE 

M

ODEL 

5124BE-N1-WO ........................................................................................... 26

 

A

PPENDIX 

A:

 

A

MBIENT 

A

IR 

C

ALIBRATION

 .......................................................................................................... 27

 

A

PPENDIX 

B:

 

S

YSTEM 

F

AULTS

.......................................................................................................................... 30

 

A

PPENDIX 

C:

 

O

XYGEN 

A

LARM 

L

EVEL 

S

ETTINGS

 ................................................................................................ 32

 

A

PPENDIX 

D:

 

RS-232

 

P

ORT

 ............................................................................................................................ 33

 

A

PPENDIX 

E:

 

S

YSTEM 

S

ETUP

 ........................................................................................................................... 36

 

A

PPENDIX 

F

 

–

 

S

PARE 

P

ARTS 

L

IST

 .................................................................................................................... 38

 

A

PPENDIX 

G

 

–

 

MSDS

 

M

ATERIAL 

S

AFETY 

D

ATA 

S

HEET

 ..................................................................................... 39

 

A

PPENDIX 

H

 

–

 

D

ECLARATION OF 

C

ONFORMITY

 ................................................................................................. 40

 

A

PPENDIX 

I

 

–

 

D

ECOMMISSIONING THE 

M

ODEL 

5124BE-N1-WO

 

A

NALYZER

 ....................................................... 41

 

Содержание Neutronics 5124BE-N1-WO

Страница 1: ...8807 Email info neutronicsinc com www neutronicsinc com High Purity Instruments MODEL 5124BE N1 WO OXYGEN ANALYZER PERCENT RANGE WITH REMOTE SENSOR MODULE INSTALLATION MANUAL File Name MN A 0177 Manu...

Страница 2: ......

Страница 3: ...P AND POWER DOWN INSTRUCTIONS 17 C OXYGEN ALARM LEVEL SETTINGS 17 D FEATURES 18 Temperature OK Relay 18 Fault Relay 18 Oxygen Alarm 1 Alarm 2 Relays 19 Analog Voltage Analog Current Output 20 Range ID...

Страница 4: ...WO to cool down before attempting to access the sensor Never expose the Model 5124BE N1 WO analyzer or the remote sensor chassis to water high humidity or moisture The analyzer chassis is not waterti...

Страница 5: ...ontact the Neutronics Inc Customer Service Department If you have questions or comments we would like to hear from you Neutronics Inc Customer Service Department 456 Creamery Way Exton PA 19341 Tel 61...

Страница 6: ......

Страница 7: ...ures It also has a very long storage life The sample gas is flowed through a self contained external sensor housing The pneumatic connections are made to the 3 4 16 male threaded port for ease of use...

Страница 8: ...5 0 Revision Level A ECO 8541 File Name MN A 0177 Page 2 NEMA 4 PANEL MOUNTING GASKET MOUNTING STUDS ELECTRICAL CONNECTION PORT TO REMOTE SENSOR REMOVABLE TERMINAL BLOCKS EARTH GROUND TERMINAL Figure...

Страница 9: ...3 0 Revision Level A ECO 8541 File Name MN A 0177 Page 3 2CHAPTER 2 SYSTEM INSTALLATION AND START UP Figure 2 Power Up Sequence STEP 1 ANALYZER INSTALLATION STEP 2 SENSOR INSTALLATION STEP 3 ELECTRICA...

Страница 10: ...ay result in loss of warranty The Model 5124BE N1 WO analyzer is designed to be mounted flush to the surface of an equipment control panel Observe the following guidelines when installing the analyzer...

Страница 11: ...ort and process vessel of any burrs slivers or tap oils before installing the sensor Screw the Sensor to the Sample Port Once the sample port has been properly threaded and cleaned screw the sensor to...

Страница 12: ...Manual Part Number 5 06 4900 65 0 Revision Level A ECO 8541 File Name MN A 0177 Page 6 Figure 4 Sensor mounting detail...

Страница 13: ...el 5124BE N1 WO analyzer and external housings are not rated waterproof Do not mount the analyzer or the sensor in an area where it may contact water or other liquid elements WARNING The Model 5124BE...

Страница 14: ...back about 8 inches to ensure all the individual wires fit through the ferrite clamp Additional ferrite clamps may be purchased from Neutronics if necessary See Appendix F Spare Parts CAUTION Also in...

Страница 15: ...Manual Part Number 5 06 4900 65 0 Revision Level A ECO 8541 File Name MN A 0177 Page 9 Figure 5 Recommended electrical connection to the analyzer terminal blocks...

Страница 16: ...d to the top of the chassis for easy reference during installation and maintenance The terminal blocks feature screwed terminals The terminal blocks are also removable for ease of wiring or removal of...

Страница 17: ...DC 1 3 TB1 GND 5 VDC 2 4 COM C NO FAILSAFE Figure 8 Analyzer chassis electrical connections The following is a list of all possible electrical connections to the Model 5124BE N1 WO analyzer External S...

Страница 18: ...able for the connections The shielded cable must be grounded at both ends to comply with EN61326 1 2006 specifications Loop individual connectors around the ferrite clamp provided Relay Type Form 1 B...

Страница 19: ...e clamp provided Output Voltage 4 20 mA Maximum Loading 250 ohms Connections Current Output Terminal Block TB3 Pin 7 Current Output Terminal Block TB3 Pin 8 Battery Backup Optional These terminals may...

Страница 20: ...ng at the analyzer end is to be connected to terminal block TB1 pin 1 Loop individual connectors around the ferrite clamp provided Mains Power Voltage 18 30 Volts DC Connections DC Terminal Block TB1...

Страница 21: ...t settings match your application Contact the factory if your default settings do not match your application WARNING Do not apply mains power to the analyzer until all the electrical and pneumatic con...

Страница 22: ...l display data stream below Note that the numbers to the right of the RUN column are the warm up countdown numbers in seconds RUN 56 7 FLT 1 2 RUN 55 6 FLT 1 2 RUN nr FLT 1 2 RUN nr FLT 1 2 RUN 52 5 F...

Страница 23: ...Apply the gas that is to be analyzed to the analyzer Verify that the oxygen concentration readout on the RS 232 terminal relay contact outputs the analog outputs and the Range ID outputs are wired pro...

Страница 24: ...is activated when the Model 5124BE N1 WO analyzer is heating up the sensor to its operating temperature Once the sensor reaches the operating temperature the relay de activated Sensor Heater Temperatu...

Страница 25: ...no the alarm relays activate when the oxygen concentration is above the alarm set point concentration To adjust this setting see Appendix E Failsafe The Failsafe setting determines the status of the a...

Страница 26: ...When the measured oxygen concentration is 9 9 percent the analog output will scale to 0 10 percent When the measurement increases to 11 percent the analog output will rescale to 0 25 percent Use the R...

Страница 27: ...viced for elevation compensation Verify calibration is required at commissioning or after service It is recommended that the unit be verified at ambient air concentration two weeks after commissioning...

Страница 28: ...ample stream Contamination should be monitored at commissioning as detailed in the maintenance table in this section of the manual Approved Service Centers for the Model 5124BE N1 WO Analyzer Neutroni...

Страница 29: ...table Form C SPDT Voltage free 5A 250 VAC 5A 30 VDC Configurable to fail safe non fail safe and ascending descending action Alarm 2 Field Adjustable Form C SPDT Voltage free 5A 250 VAC 5A 30 VDC Confi...

Страница 30: ...3 Watts MECHANICAL Faceplate Height 3 75 x Width 7 00 NEMA 4 IP66 Panel Cut out Height 2 91 x Width 6 20 Electronic Compartment Height 2 81 x Width 5 98 x 3 60 Depth NEMA 1 IP20 External Sensor Height...

Страница 31: ...re outside of the listed specifications or has not been operated or installed in accordance with operating and maintenance instructions for repairs which were not performed by Neutronics or by one of...

Страница 32: ...ns of this instrument as well as the application for its use The responsibility for the proper application operation installation and maintenance of the Model 5124BE N1 WO oxygen analyzer and its remo...

Страница 33: ...g be paused while the calibration is being performed Type the serial output string pause command slowly The following are the steps to the calibration procedure Verify calibration is necessary Start w...

Страница 34: ...ial output stream does not stop reset the serial input buffer again and retype the command string Also note that the input characters will be mixed in with the output characters on the RS 232 terminal...

Страница 35: ...put stream The analyzer will resume its timed serial output See example below sserfmt 1 RUN 20 9 ALM1 ALM2 FLT 5 11 RUN 20 9 ALM1 ALM2 FLT 5 11 RUN 20 9 ALM1 ALM2 FLT 5 11 RUN 20 9 ALM1 ALM2 FLT 5 11...

Страница 36: ...ng is high enough to include all your process gas concentrations conditions Your process gas concentration may also be larger than normal 6 Analog Output Underflow The measured oxygen concentration is...

Страница 37: ...If this system fault code is not cleared after repeating the air calibration return the analyzer to the factory or an approved service center for servicing 18 Check Sensor The analyzer has detected a...

Страница 38: ...ion is performed see Appendix E the Oxygen Alarm Level setting will revert back to the one programmed at factory It is best to have your desired Oxygen Alarm Level settings be programmed at the factor...

Страница 39: ...d new setpoint for Alarm 1 is 5 oxygen type salm1set 0 05 and press enter If the change is successful the analyzer will display another asterisk character See example below for setting Alarm 1 to 1 5...

Страница 40: ...Fault codes active Machine Code with No Checksum The data stream is formatted to be easily readable by another computer No checksum is provided to ensure the data integrity The data stream includes t...

Страница 41: ...COM port In HyperTerminal select the correct COM port properties to interface properly with the Model 5100E PROPERTIES YOU ENTER BITS PER SECOND 9600 DATA BITS 8 PARITY None STOP BITS 1 FLOW CONTROL...

Страница 42: ...mance in your process Neutronics is not responsible for any effects from this change in performance WARNING Altering the system setup settings do not alter the factory default settings If a Factory Re...

Страница 43: ...ING Do not alter any settings without consulting the factory first Changing any of the settings will affect the performance of the analyzer Neutronics is not responsible for any effects from this chan...

Страница 44: ...4900 65 0 Operations Manual C1 17 0052 00 0 Replacement terminal block TB1 C1 17 0142 00 0 Replacement terminal block TB2 C1 17 0112 00 0 Replacement terminal block TB3 C7 01 5124 03 0 Model 5124BE N1...

Страница 45: ...azard Data None 7 Emergency and First Aid Procedures N A 8 Handling Protective measures during cell replacement N A Note The above data is based on MSDS provided by the manufacturers of components and...

Страница 46: ...Manual Part Number 5 06 4900 65 0 Revision Level A ECO 8541 File Name MN A 0177 Page 40 Appendix H Declaration of Conformity...

Страница 47: ...directive requires manufacturers of certain types of electrical equipment not to use materials that contain restricted quantities of lead mercury cadmium hexavalent chromium polybrominated biphenyls...

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